09110-Salient_Characteristics_for_PATS-70A_Marvin_Test_COTS.docx

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CHASSIS/INSTRUMENTS CARDS PATS-70A Federal contract opportunity
Solicitation number
FA8224-18-C-5966
Issued by
Department of the Air Force Materiel Command Lifecycle Management Center Hill Air Force Base

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Salient Characteristics for PATS-70A Marvin Test Solutions, Inc. Brand Name or Equivalent Items The following brand name or equivalent items are to be procured for the PATS-70A production effort:

MANUFACTURER P/N
MANUFACTURER
DESCRIPTION
QTY
4117-001-00
Marvin Test Solution, Inc or Equivalent
-70A UPGRADE KIT
83
MTS-207-4
Marvin Test Solution, Inc or Equivalent
CASE, PORTABLE AUTOMATIC TEST SET
35
GX6315-M
Marvin Test Solution, Inc or Equivalent
HIGH CURRENT RELAY CARD
153
GX2065-M
Marvin Test Solution, Inc or Equivalent
DIGITAL MULTI-METER CARD
35
GX3601-M1
Marvin Test Solution, Inc or Equivalent
FPGA CARD
118
GX1164-2-M
Marvin Test Solution, Inc or Equivalent
PROGRAMMABLE LOW POWER RESISTIVE MODULE
118
GX1838-M
Marvin Test Solution, Inc or Equivalent
PRECISION DC SOURCE
118

All vendor items in the table above, along with other vendor items, have been integrated together into a system which is environmentally qualified by testing to meet the MIL-PRF-28800F, Class 1 and Class 2. This system has also been Electro-Magnet Interference (EMI) qualified by testing to meet MIL-STD-461E. Any equivalent items submitted will need to be integrated into the system and have met these same criteria or standards of testing.

-70A Upgrade Kit Salient Characteristics The salient characteristics for software, hardware and construction of the -70A Upgrade Kit includes several subassemblies for the kit. The following is the salient characteristics of the subassemblies:

Subassembly Ethernet Routing Circuit Card Assembly Salient Characteristics The salient characteristics for software, hardware and construction of this subassembly are:

· Fabricate per IPC-6011/6012 (Latest Revision) Class 2

· Boards shall be free of chips cracks foreign matter, and defects which would impair the mechanical or electrical insulating and conducting properties.

· Solder all connections in accordance with (IAW) IPC-J-STD-001. Lead free solder is not acceptable.

· Workmanship and inspection to be performed IAW IPC/WHMA-A-620B.

· IAW IPC-HDBK-830 mask connectors J1, J2, J3, J4, J5 and J6 and apply conformal coating to both sides of Circuit Card Assembly (CCA).

Subassembly Ethernet Switch Circuit Card Assembly Salient Characteristics The salient characteristics for software, hardware and construction of this subassembly are:

· Software Specifications:

· Extensive software development and integration has been completed and developmentally and operationally tested. The qualifying vendor item must be able to load and run the following firmware because of the software Application Programming Interface (API) calls being initiated.

· Load Firmware Version MILTECK-919 (standalone) dev-build by yoram@Hulk_Virtual.Home 2015-07-07T17:24:29+03:00 Config:config_904_912_918_919.mk Dated 2015-07-07T17:21:29+03:00

· Minimum Qualifying Design:

· Cyber Security:

· Compliant with Infrastructure L3 Switch STIG (Security Technical Implementation Guide)

· Ethernet Ports:

· Managed 8 x switched 10/100/1000 ports

· Networking

· Spanning Tree (802.1d), RSTP (802.1w) and multiple Spanning Tree (802.1S) for fast recovery rings

· Security via Radius Authentication 802.1x, Port Security, Port Mirroring

· Multicasting (IGMP Snooping), GARP, GMRP, and GVRP Broadcasting and flooding Control up to 8K Groups.

· 802.1q Tagged based VLAN up to 4K VLAN groups.

· QoS Multi-Layer Classifier, 802.1p, ToS/DSCP traffic classification. WFQ, Strict Queuing.

· Bridge support for Q-in-Q.

· L3 static routing

· Link Aggregation 802.3AD.

· WEB, CLI, Telnet Management.

· I/O Connector:

· Samtec ERM8-050-09.0-L-DV-TR. Shall mate with Samtec ERF8-050-07.0-S-DV-K-TR

· Performance:

· 26.8 Mpps wire speed forwarding rate

· 20 Gbps maximum forwarding bandwidth

· 8K MAC address

· Standards Compliance:

· IEEE 802.1x MAC based Authentication

· IEEE 802.1Q Vlan Tagging

· IEEE 802.1P QoS

· IEEE 802.1S Multiple STP

· IEEE 802.1W Rapid STP

· IEEE 802.1AD Link Aggregation

· IEEE 802.1X

· Power:

· Voltage Input: 6-36VDC

· Power Consumption: 8W Max Power

· Electromagnetic:

· MIL-STD-461E Electromagnetic compatibility

· CE-102, CS-114, CS-115, CS-116, RE-102, RS-103 (when installed in an appropriate chassis)

· Environmental:

· MILSTD-810F/G/GM:

· Random vibration (514.5I)

· Bench Handling (516.6VI)

· High Temperature(501.5I,II)

· Low Temperature (502.5I)

· Humidity (507.5II)

· Air Pressure (500.5I,II)

· Blowing Rain (506.5I)

· Immersion (512.5I)

· Salt Atmosphere (509.5I)

· Blowing Dust (510.5I)

· Loose Cargo Vibration (514.6II)

· Wind Analysis (when installed in an appropriate chassis)

· Operating Temperature:

· -40 °C to +85 °C (-40°F to +185°F) Cold Start-Up

· Storage Temperature:

· -45°C to +85°C (-49°F to +185°F)

· Physical:

· Dimensions: 107mm (L) x 48(W) x 5(H), including connectors & hardware

· Weight: 52g

· Installation:

· 6 x mounting holes for board to board mounting

· Cooling:

· No moving parts. Passive cooling.

· Qualifying vendor items shall meet MIL-PRF-28800F Class II Performance Specifications Subassembly Display Signal Routing Assembly Salient Characteristics The salient characteristics for software, hardware and construction of this subassembly are:

· Fabricate per IPC-6011/6012 (Latest Revision) Class 2

· Boards shall be free of chips cracks foreign matter, and defects which would impair the mechanical or electrical insulating and conducting properties.

· Solder all connections in accordance with (IAW) IPC-J-STD-001. Lead free solder is not acceptable.

· Workmanship and inspection to be performed IAW IPC/WHMA-A-620B.

· IAW IPC-HDBK-830 mask connectors J1, J2, J3, J4, J5 and J6 and apply conformal coating to both sides of Circuit Card Assembly (CCA).

Case, Portable Automatic Test Set Salient Characteristics The salient characteristics for software, hardware and construction of the above item 20156670 are:

· Technical Specifications:

ITEM
REQUIREMENT

GENERAL REQUIREMENTS

Case Dimensions
19” (W) x 25” (L) x 15” (H) (Without case accessories)
Weight
75 LB Max
Case Accessories
Pull-out handle, castors, and kick stand
Input Power
105-125VAC, 1 Phase, 47-440Hz, 10A

PXI CHASSIS REQUIREMENTS

Chassis
14-Slot chassis, compliant with PXI-1 and PXI-2 specifications
Available PXI Slots
Seven (7) 3U slots and six (6) 6U slots
Chassis Power
PXI-I compliant
CPU Type
Embedded, Intel I7, 2.5 GHz or better, 4GB or more RAM
Mass Storage Device
Solid state HDD, 32 GB minimum removable
Peripheral Interfaces
VGA, COM, 1000BaseT, Ethernet, eSATA, 2x USB (Minimum Requirements)

ADDITIONAL REQUIREMENTS

Display/Tablet Power
19V@5A
User Power
12V@20A and 28V@1A

· Panel Connectors:

PANEL CONNECTOR
PANEL NOMENCLATURE
AVAILABLE INTERFACES
J1
Common1
UUT Interface
J2
Input Power
Input Power Filter
J3
Common2
UUT Interface/Auxiliary ITA Interface
J4
Common3
UUT Interface
J5
USB
USB
J6
Ethernet
Ethernet

J7

Fire Wire

J8
PowerOut
UUT Power: 12V @20A and 28V @ 1A
J9
Controller
Power (19V @ 5A), Ethernet
J10
Dock
Power(19V @ 5A), Ethernet
Peripheral-J12
USB
USB
Peripheral-J14
VGA
VGA
Peripheral-J11
N/A
N/A
Peripheral-J15
COM1
RS-232/RS-422
Peripheral-J20
eSATA
eSATA
Peripheral-J16/J17
Scope
Scope Ch. A & B
Peripheral-J18/J19
DMM
DMM Input

· Environmental Requirements:

Environment
Specification
Requirements
Temperature, Not Operating
MIL-PRF-28800F, Class 1
-40 to 70 °C (-40 to 158 °F)
Temperature, Operating
MIL-PRF-28800F, Class 1
-40 to 55 °C (-40 to 131 °F); 20 minutes at 70 °C
Relative Humidity
MIL-PRF-28800F, Class 2
· 5 to 95 ± 5 percent in the temperature range of 10 to 30 °C (50 to 86 °F)

· 5 to 85 ± 5 percent in the temperature range of 30 to 40 °C (86 to 104 °F)

· 5 to 60 ± 5 percent in the temperature range above 40 °C (104 °F)

· not controlled below 10 °C

Altitude, Not Operating
MIL-PRF-28800F, Class 2
4600 meters (15,091 feet)
Altitude, Operating
MIL-PRF-28800F, Class 2
3000 meters (9,843 feet)
Vibration
MIL-PRF-28800F, Class 2
Random: 0.03 g^2/Hz @ 10 - 500 Hz
Bounce
MIL-PRF-28800F, Class 2
2.54 cm (1 in) double amplitude and 284 rpm ± 2 for 30 minutes on each of its six faces (top, bottom, sides, and ends) for a total of 3 hours
Mechanical Shock (Functional Shock)
MIL-PRF-28800F, Class 2
Pulse shall be 11 ms, peak shock value shall be 30gs. Three shocks in each direction and on each axis for a total of 18 shocks
Transit Drop
MIL-PRF-28800F, Class 2
10 drops from 30 cm (11.81 in) drop height
Bench Handling
MIL-PRF-28800F, Class 2
Equipment operating and not operating: using one edge as a pivot, lift the opposite edge 10.16 cm (4 in) and let the chassis drop back freely. Repeat for a total of four drops on each face the test item could reasonably be placed during its servicing.
Splash Proof
MIL-PRF-28800F, Class 2 using: MIL-STD-810
Splashproof test, Class 1. With the cover off and the instrument operating, perform the splashproof test and the Water Repellent Tests for a minimum of 5 minutes. Perform the satisfactory operation tests.
Drip Proof
MIL-PRF-28800F, Class 2
With the cover off and the Instrument operating
Fungus Resistance
MIL-PRF-28800F, Class 2
· Aspergillus tiger (USDA-QM 386)

· Aspergillus flavus (USDA-QM380)

· Aspergilus versicolor (USDA-QM 432)

· Penicillium funiculosum (USDA-QM474)

· Chaetomium globosum (USDA-QM 459)

Salt Exposure
MIL-PRF-28800F, Class 2
48 hours exposure to salt concentration of 5°/O sodium chloride at 35°C (95 °F)
Dust Resistance
MIL-PRF-28800F, Class 1
With the cover off and the Instrument operating
Solar Radiation
MIL-PRF-28800F, Class 2
Continuous 24-hour cycles, 3 cycles, 30 to 43 degrees C and 0 to 1120 W/m^2
Electromagnetic Interference
MIL- STD-461 E
CA101, CS114, CS115, CS116, RE102, AND RS103

Crush Resistance

1,000 pound load

High Current Relay Card Salient Characteristics The salient characteristics for software, hardware and construction of the High Current Relay Card are:

· Software Specifications:

· Extensive software development and integration has been completed and developmentally and operationally tested. The qualifying vendor item must be able to load and run the following firmware because of the software Application Programming Interface (API) calls being initiated.

· FPGA Firmware Version 0xA004

· Operational Specifications:

· Size: Single Slot 6U PXI

· Weight: 16 Oz.

· Connectors: 50-pin D-Sub type

· Relay Format: 45 SPDT Form C

· Relay Contact Resistance: 0.1 Ohms Initial

· Contact Life at Low Level: 10x10 Typ at 28 VDC @0.5A: 5x10 Typ

· Switchable Current: 7A(DC) / 7.5 A(AC)

· Contact Carry Current: 7A

· Operate Time: 10 mS (Max)

· Release Time: 10 mS (Max)

· Power Requirements:

· Operating Voltage: +5VDC

· Power Consumption:

· +3.3V: 100 mA

· +5V: 70 mA per channel; 3A (Max)

· Driver Output:

· Driver Channels: 9 Open Collector

· Current: 500 mA sink per driver

· Environmental:

· Operating Temperature: 0 °C to +70 °C

· Storage Temperature: -20 °C to +85 °C

· Vibration: 9G at 10-55 Hz

· Shock ½ Sine: 100G for 6 mS Digital Multi-Meter Card Salient Characteristics The salient characteristics for software, hardware and construction of the Digital Multi-Meter Card are:

· Software Specifications:

· Extensive software development and integration has been completed and developmentally and operationally tested. The qualifying vendor item must be able to load and run the following firmware because of the software Application Programming Interface (API) calls being initiated.

· Firmware Version B.b.1 with FPGA Firmware Version C.07

· Hardware:

· Inputs: Hi, Lo, Hi Sense, Lo Sense; Floating and isolated from ground; External Trigger

· Input Connectors: Four (4) banana, 7-pin DIN

· Format: PXI, 3U Single Slot, Hybrid Slot Compatible

· DMM and Digitizer Measurement System Features

· Resolution: 22 Bits (DMM), 16 Bits (Digitizer / DAQ)

· DMM Sampling Rate (VDC, IDC & R Measurements): Selectable PLC Rate, 0.01 to 10; PLC can be set to 50 or 60 Hz.

· DMM Reading Rate (VDC, IDC & 2WR (< 10 M)):

· 50 Readings/Sec @ 6.5 Digits, 60 Hz (1 PLC)

· 500 Readings/Sec @ 5.5 Digits, 60 Hz, (0.1 PLC)

· 2500 Readings/Sec @ 4.5 Digits, 60 Hz, (0.01 PLC)

· 3500 Readings/Sec @ 3.5 Digits, 60 Hz, (0.002 PLC)

· Digitizer (DAQ) Clock Rate:

· Programmable to 3 MHz

· Range: (3 MS/s)/N, N=1 to 2^16

· Accuracy: 100 PPM

· DAQ Measurement Functions: AC/DC Voltage and Current Measurements, Frequency

· Digitizer Memory: 8192 Samples

· DMM Memory: 1K Samples

· DMM Measurement Characteristics:

· Input Range: 100 nV to 300 V

· VAC Input Range: 3 uV to 425 V (Peak), 300 VRMS 10 Hz to 100 KHz AC Coupled

· VDC/VAC Input Impedance:

· > 10 G Ohm (0.1, 1, and 0 VDC Ranges)

· 400 pF Shunt Capacitance

· 10 MOhm for other AC/DC Ranges

· 400 pF Shunt Capacitance

· Maximum Input (Volt-Hertz):

· 8 x 10E7 V x Hz Common Mode Input

· 8 x 10E7 V x Hz (Across Hi or Lo Input relative to earth ground)

· Input Isolation: CATII 300V

· Input Overvoltage Protection: 250 V for current input, 300 V CATII for all other inputs

· Noise Rejection:

· VDC: 90 DB, NMRR; 140 DB CMRR 15 Reading/s, 1 PLC, 6.5 Digit, 10 V Range VAC: 70 DB, CMRR

· IDC Input Range: 10 nA to 2 A

· IAC Input Range 3 uA to 2 A RMS, AC Coupled, 10 Hz to 5KHz

· AC/DC Input Current protection: 2 A, 250 V, Fast Blow, Sand Filled, 1.5KA Breaking

· Resistance Range: 0.1 mOhm to 100 MOHM

· Resistance Measurement Configuration: Selectable, 2-wire or 4-wire

· Burden Voltage (Maximum):

· Current Range Voltage:

· 20mA < 0.2 V

· 100mA < 0.1 V

· 1 A < 0.5 V

· 2A < 1.0 V

· Triggering:

· Triggering Source:

· Function: Start Measurement

· Source: PXIBus, software, continuous, external input (DIN Connector), Timer

· Trigger Output Modes

· Functions Start of Measurement, End of Measurement

· Trigger can be routed to the PXIBus or the DIN Connector

· Trigger Input Voltage Range: 3.3V CMOS, 5 V Tolerant

· Minimum Trigger Input Pulse Width: 50nS for PXIBus, 250 uS for External DIN Input

· Trigger Input Impedance: 4.75K OHM

· Trigger Input Edge: Selectable, Positive or Negative

· AC Measurement Performance:

· Digits: Reading Rate Signal Bandwidth

· 6.5 0.25 S/s 1 Hz to 300 KHz

· 6.5 2.5 S/s 10 Hz to 300 KHz

· 6.5 25 S/s 100 Hz to 300 KHz

· 6.5 100 S/s 400 Hz to 300 KHz

· 5.5 1 K S/s 20 KHz to 300 KHz

· Power Requirements

· +12 VDC 25 mA (Max)

· -12 VDC 16 mA (Max)

· +3.3 VDC 255 mA (Max)

· +5 VDC 2.3 A (MAX)

· Environmental and Physical Specifications

· Safety: Complies with IEC 61010-1, CAT II 300 V, Pollution Degree 2

· EMC: Complies with EN61326-1

· Temperature Range:

· Operating: 0 °C to +50 °C

· Extended Operating Range: -20 °C to +70 °C

· Storage: -20 °C to +70 °C

· Relative Humidity:

· Operating: 80% at 40 °C

· Storage: 95% at 40 °C

· Connectors:

· Four (4) Banana Jacks:

· Hi: Voltage, 2 W Ohm

· Lo: Voltage, Current, 2 W Ohm

· Sense Hi: Current, 4 W Ohm

· Sense Lo: 4 W Ohm

· 7-pin DIN: Trigger In, Trigger Out, Trigger GND

· Qualifying vendor items shall meet MIL-PRF-28800F Class II Performance Specifications FPGA Card Salient Characteristics The salient characteristics for software, hardware and construction of the FPGA Card are:

· Software Specifications:

· Extensive software development and integration has been completed and developmentally and operationally tested. The qualifying vendor item must be able to load and run the following firmware because of the software Application Programming Interface (API) calls being initiated.

· First FPGA Firmware Version 0xB003

· Second FPGA Firmware Version 2015-03-26_PATS70A_DTL_Interface

· Minimum Qualifying Design Materials:

· Single Slot 3U PXI

· 80 I/O Signals, Direct is configurable by software

· TTL or LVTTL, 5 V Tolerant Inputs

· Overvoltage Input Protection Range: -0.5 to 6.5 V

· Ruggedized and conformal coated

· Qualifying Vendor Items shall meet MIL-PRF-28800F Class II Specifications

Programmable Low Power Resistive Module Salient Characteristics The salient characteristics for software, hardware and construction of the above item Programmable Low Power Resistive Module are:

· Software Specifications:

· Extensive software development and integration has been completed and developmentally and operationally tested. The qualifying vendor item must be able to load and run the following firmware because of the software Application Programming Interface (API) calls being initiated.

· FPGA Firmware Version 0xA003

· Minimum Qualifying Design Materials:

· Single Slot 3U PXI

· 4-Channel Programmable Resistors, 2 Ohm to 128 KOhm, 2 Ohm Resolution

· 0.5 A maximum current per channel

· 200 V maximum voltage per channel

· Operating Temperatures: 0 – 55 °C

· 20 to 95% non-condensing humidity

· 0.5 W maximum power per channel

· 25-pin male mating connector

· Ruggedized and conformal coated

· Qualifying Vendor Items shall meet MIL-PRF-28800F Class II Specifications Precision DC Source Salient Characteristics The salient characteristics for software, hardware and construction of the above item Precision DC Source are:

· Software Specifications:

· Extensive software development and integration has been completed and developmentally and operationally tested. The qualifying vendor item must be able to load and run the following firmware because of the software Application Programming Interface (API) calls being initiated.

· FPGA Firmware Version 0xA010

· Minimum Qualifying Design Materials:

· Single Slot 3U PXI

· Operating Temperature: 0 – 55 °C

· Eight high-density discrete outputs

· Three programmable voltage rails at 14-bit resolution

· 500 mA maximum total current output

· -10 to +32 VDC Output

· 50 Ohm minimum output load

· Ruggedized and conformal coated

· Qualifying Vendor Items shall meet MIL-PRF-28800F Class II Specifications

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