01AirSpec1.pdf

7 March 2018

AIRMUNITION SPECIFICATION

FD2020-19-50079

NSN: 1377-01-327-7872ES (MT34)

1377-01-327-7873ES (MT33)

1377-01-517-5493ES (JM44)

1377-01-517-5499ES (JM43)

1. The contractor shall provide an advanced Report of Shipment (REPSHIP) to the consignee no later than 24 hours prior to the shipment arrival, and for ammunition shipments no later than two hours after shipment departure. A (REPSHIP) shall include all the following data in accordance with

Attached REPSHIP.

2. Contractor shall contact their nearest Defense Contract Management Agency (DCMA) Office for transportation guidance and assistance for all Foreign Military Sales (FMS) deliveries prior to shipment; and ensure that the DCMA provides one information copy of completed Notice of

Availability (NOA) including FMS case and requisition numbers by mail to: AFLCMC/EBHMB

Attn: FMS Transportation 6043 Elm Lane, Hill AFB, UT 84056-5819, or Fax to: (801) 777-1089 or

Email to ooalc.gacp.transportation@us.af.mil.

3. Department of Defense Identification Code (DODIC): See attached.

4. Government Furnished Material:

Stock Number(s): 1377-01-198-7480ES 1377-01-108-1438ES

Part Number(s): 51281-729 851AS110

Noun(s): DTA TLX line PVU-1 Primer

Quantities: 50 364

5. Ammunition Data Cards (ADC) shall be filled out; input in accordance with Attachment 2, Statement of Work – Ammunition Data Cards; and state quantity/serial number of lot acceptance test units in the remarks block. One hard copy of the ADC shall accompany shipments to each shipping location.

CDRL (DI-MISC-80043B)

6. Items shall be marked in accordance with CAD/PAD Item Marking Instruction Version 1.3., 19 Apr

2016, reference attachment.

7. Shelf Life Code marking NOT required per MIL-STD-129R.

8. Hazard Class/Division: 1.3

Storage Compatibility Group: C

DOT Marking/EX Number: EX1988060174A

UN Number: 0186

Proper Shipping Name: UN0186, Rocket Motors, 1.3C

Net Explosive Weight (NEW): 068790

NEW Unit of Measurement: pounds

NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or

IHC. If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to shipping and shall include the SDS (formerly MSDS) and applicable supporting documentation.

9. All Engineering Change Proposals (ECPs), Notice of Revisions (NORs), and Request For

Variances (formerly RFD/RFWs) affecting the approved product baseline configuration, acceptance test procedures, or manufacturing process of any item(s) on this contract shall be in accordance with

EIA-649-B. Major ECPs with NORs and Critical/Major RFVs shall be submitted to the responsible

Government Engineering Authority for review/disposition by CCB. Minor/Administrative ECPs with NORs and Minor RFVs shall be processed by the: COGNIZANT GOVERNMENT

ENGINEER

ECPs - CDRL (DI-SESS-80639D)

NORs – CDRL (DI-SESS-80642D)

RFVs - CDRL (DI-SESS-80640D)

Distribution Statement: B , Reason: Administrative or Operational

10. Item(s) must pass both gross and fine leak checks. MIL-STD-883K(2). Method 1014.16 may be used as guidance. The existing leak rate limit established for this item(s) will remain the same.

Contractor shall generate a Lot Acceptance Test Plan (LATP/ATP) with an analysis or test results showing compliance for Hill AFB engineering approval at least 90 days prior to commencement of

Lot Acceptance Testing allowing for 30 days approval time after submission.

CDRL (DI-QCIC-80553A)

11. Lot Acceptance Test Requirements are:

IAW latest Government approved ATP

Contractor

12. The contractor shall furnish a Lot Acceptance Test/Inspection Report in the following system(s):

WAWF

CDRL: (DI-NDTI-80809B)

13. LOT ACCEPTANCE TEST: In the event of an end item failure, the contractor shall notify the

PCO/ACO and Air Force Engineering Organization with 1 business day

Air Force Engineering Organization: AFLCMC/EBHJ

E-mail: quinn.tidwell@us.af.mil

14. In the event of test failure(s), a Failure Analysis and Corrective Action Report with proposed corrective actions/recommendations is required.

CDRL: (DI-SESS-80255A)

mailto:quinn.tidwell@us.af.mil

15. If Hexanitrostilbene (HNS) explosive material is used in the manufacture of this item, the HNS shall meet the requirements of Government Document WS5003F (or latest revision), Purchase

Description of HNS Explosive; and maximum particle size shall not exceed 250 microns.

16. The age of the energetic materials and components (i.e. ALL explosives, propellants, pyrotechnics, cartridges, and/or initiators) used in the manufacture of these items or sub-components shall not exceed 24 months based on the original manufacturing date. All energetic materials and components must be traceable to the original DoD qualified manufacturer and compliant with the

ITAR part 120 and 121 (http://www.pmddtc.state.gov/regulations_laws/itar.html).

17. Raw (non-blended) ingredients & materials used in blended/mixed energetic materials such as, but not limited to: fuels, oxidizers, binders, curatives, sensitizers, plasticizers, stabilizers etc., shall not exceed 24 months since date of manufacture and comply with original manufacture’s Specification or MIL-STD. The government may waive the energetic and constituent material requirements listed above or portions thereof, on a case-by-case basis (when acceptable to the government) provided the contractor furnishes all details of the reason for the variance and the age, lot numbers, traceability, and other pertinent information/ test data and Certificate of Analysis/ Conformance

(COA/COC) of the subject materials or components. The variance shall be submitted as a RFV and may be subject to, but not limited to, conditions such as sensitivity testing, stabilizer and analysis and/or dehumidification at vendor’s cost; therefore, vendor must plan accordingly. RFV not required provided vendor has approved energetic material and constituent management and recertification plan approved by HAFB technical authority for this specific contract and contract is executed with materials in compliance with said plan. Recertification test data for materials shall be provided by vendor upon request at no additional charge to the government. All raw ingredients, materials and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121.

18. Percussion primers shall have been certified /recertified by performing sensitivity (all- fire/no fire) and dud testing per applicable specification within the past 24 months unless they are Navy certified and have a 2 year certification. Primers shall be stored in a temperature and humidity controlled environment and in a sealed container with desiccant from time of primer manufacturing, shipping, storage and through final installation in end item. All primers shall be X-rayed in top and side views for critical defects prior to use.

19. This item is designated as a Critical Safety Item (CSI). Documentation for critical characteristics may be found in the contract, TDP, assembly/inspection procedures or QALI. MRB approval authority shall be retained by government engineer. Other characteristics requiring inspection or special oversight from DCMA: see attached QALI

20. Approval from government engineer is required prior to rework and repair of nonconforming material (see ES7034).

21. Vendor shall submit a Bill of Materials (BOM) for Diminishing Manufacturing Sources and

Material Shortages (DMSMS) Management. CDRL (DI-PSSS-81656B)

22. Contractor shall provide a report of GFP inventory and end-item transactions as described in CDRL

(DI-MGMT-80442)

Applies to all inventories that are intended to be returned to the government after repair or use.

Excluded are new production and items intended for disposal or expenditure. CDRL 80442) (DI-

MGMT)

23. Contracts involving ammunition and explosives (AE) will contain:

-DFARS Title 48 Part 252.223-7002, Safety Precautions for Ammunition and Explosives

-DFARS Title 48 Part 252.223-7003, Change in Place of Performance – Ammunition and

Explosives

Additionally, if the scope of work includes air shipment of explosives, the safety specification should require contractor compliance with:

-AFMAN 24-204(I), Preparing Hazardous Materials for Military Air Shipments