Tool_Kitting_-_Item_Description.pdf

DEPARTMENT OF THE AIR FORCE

OKLAHOMA CITY AIR LOGISTICS COMPLEX (OC-ALC)

TINKER AIR FORCE BASE OKLAHOMA

Statement of Requirement / Item Description

Tool Kitting

• Eleven (11) ISCAR 4" 50° Face Mill P/N: 3106551 (or Equivalent) o Coolant through face mill body. Arbor hole style B. Holds seven (7) screw clamped SHYU inserts each with eight (8) cutting edges. 0.180" DOC, minimum cut diameter 4", and 2" overall length. Accommodates inserts available with ground and polished edge or t-land and hone for steel and SS. Rigid dove tail clamping. Positive pocket orientation.

• Eleven (11) ISCAR 4" 90° Face Mill P/N: 3106566 (or Equivalent) o Coolant through face mill body. Arbor hole style B. Holds eight (8) screw clamped TPKT inserts with three (3) cutting edges. 0.512" DOC, minimum cut diameter 4", and 2" overall length. Accommodates inserts available with ground and polished edge or t-land and hone for steel and SS; chip splitting, full wave, and medium positive edges with corner radii from .016" to .157"

• Eleven (11) ISCAR 4" 9° Face Mill P/N: 3107344 (or Equivalent) o Coolant through face mill body. Arbor hole style B. Holds eight (8) screw clamped SOMT

12mm inserts with four (4) cutting edges. 0.059" DOC, minimum cut diameter 3.136", and 2"overall length. Accommodates inserts with edge prep for stainless steel, high temp materials, alloy steel and cast iron.

• Twenty-Two (22) ISCAR 2" shell mill 90° P/N: 3106804 (or Equivalent) o Coolant through face mill body. Arbor hole style A. Holds five (5) screw clamped TPKT inserts. 0.512" DOC, cut diameter 2", and 1.57" overall length. Accommodates inserts with ground and polished edge or t-land and hone for steel and stainless steel; chip splitting, full wave, and medium positive edges with corner radiuses from .016 to .157"

• Twenty-Two (22) ISCAR 2" Feed Mill P/N: 3107341 (or Equivalent) o Coolant through face mill body. Arbor hole style A. Holds five (5) screw clamped SOMT

12mm inserts with four (4) cutting edges. 0.059" DOC, 1.136" cut diameter, and 2" overall length. Accommodates inserts with edge prep for stainless steel, high temp material, alloy steel and cast iron.

• Eleven (11) ISCAR Drill .492 diameter (5D) P/N: 3260145 (or Equivalent) o 5xD drill body to hold replaceable heads ranging from 0.492"-0.508" diameter.

Accommodates ICN, ICP, ICK, ICM, HCP, FCP, ICP-2M, and QCP-2M indexable drill heads. Cylindrical shank and internal coolant holes.

• Eleven (11) ISCAR Drill .492 diameter (8D) P/N: 3203218 (or Equivalent) o 8xD drill body to hold replaceable heads ranging from 0.492"-0.508" diameter.

• Eleven (11) ISCAR .501 reamer shank P/N: 4445505 (or Equivalent) o Accommodates a 0.500" diameter Iscar Bayo high speed ream head. Shank diameter of

0.625" with overall length of 6.146. Reduces to 0.406" diameter for minimum 4" length.

• Eleven (11) ISCAR Drill .421 diameter (5D) P/N: 3202624 (or Equivalent) o 5xD drill body to hold replaceable heads ranging from 0.413"-0.429" diameter.

• Eleven (11) ISCAR Drill .562 diameter (8D) P/N: 3202720 (or Equivalent) o 8xD drill body to hold replaceable heads ranging from 0.551"-0.567" diameter.

• Eleven (11) ISCAR Drill .562 diameter (12D) P/N: 3202830 (or Equivalent) o 12xD drill body to hold replaceable heads ranging from 0.551"-0.567" diameter.

• Eleven (11) ISCAR Drill .875 diameter (5D) P/N: 3202655 (or Equivalent) o 5xD drill body to hold replaceable heads ranging from 0.492"-0.508" diameter.

• Twenty-Two (22) ISCAR 1" Multi-Master Shank P/N: 3105424 (or Equivalent) o Coolant through 1.000" diameter steel shank, 7.00" OAL, reduced neck to .940" dia. to a length of 2.40" with the MultiMaster T15 connection.

• Eleven (11) ISCAR Tool Insertion Key for 1" MM P/N: 4305309 (or Equivalent) o Multi-Master Key

• Eleven (11) ISCAR 1"Multi-Master 90° Head P/N: 3107045 (or Equivalent) o Coolant through end mill body. MultiMaster T15 connection. Holds three (3) screw clamped TPKT inserts with three (3) helical cutting edges and corner radii from 0.016" to 0.79". 0.320 DOC, 1" cut diameter, and 1.77" overall length. Accommodates inserts with ground and polished edge or t-land and hone for steel and SS.

• Eleven (11) ISCAR 1" High Feed Head MM P/N: 3106376 (or Equivalent) o Coolant through end mill body. MultiMaster T15 connection. Holds four (4) screw clamped WXCU inserts with six (6) cutting edges. 0.693"-0.984" cutting diameter, 0.031" DOC, and 1.85" overall length.

• Twenty-Two (22) ISCAR 3/4"Multi-Master Shank P/N: 3103843 (or Equivalent) o Coolant through 0.750" diameter carbide shank, 5.500" OAL, reduced neck to .720" dia. to a length of 2.930" with the MultiMaster T12 connection.

• Eleven (11) ISCAR Tool Insertion Key for 3/4" MM P/N: 7003308 (or Equivalent)

• Eleven (11) ISCAR 3/4" Multi-Master 90° Head P/N: 3107028 (or Equivalent) o Coolant through end mill body. Holds three (3) TCKT inserts with three (3) helical cutting edge and corner radius of 0.020". 0.075" cutting diameter, 0.200" DOC, and 1.270" overall length, with the MultiMaster T12 connection. Accommodates inserts with ground edge or t-land and hone for steel and SS.

• Eleven (11) ISCAR 3/4" High Feed Head P/N: 3105634 (or Equivalent) o Coolant through end mill body. Multimaster T12 connection. Holds three (3) WXCU inserts with six (6) cutting edges. 0.460"-0.750" cutting diameter, 0.030" DOC, and 1.540" overall length.

• Twenty-Two (22) ISCAR 1/2" Multi-Master P/N: 3107245 (or Equivalent) o .500" carbide shank, 5.500" OAL, reduced neck to .480" dia. to a length of 2.430" with the

Multi-Master T08 connection.

• Eleven (11) ISCAR Tool Insertion Key for 1/2" MM P/N: 7002616 (or Equivalent)

• Twenty-Two (22) ISCAR 3/8" MultiMaster Shank P/N: 3103093 (or Equivalent) o .375" carbide shank, 4.750" OAL, reduced neck to .364" dia. to a length of 1.950" with the Multi-Master T06 connection.

• Eleven (11) ISCAR Tool Insertion Key for 3/8" MM P/N: 7002809 (or Equivalent)

• Eleven (11) ISCAR 1 1/4" shell mill 90° P/N: 3106630 (or Equivalent) o Coolant through 1.250" end mill body. Cylindrical shank with overall length 7.87". Holds four (4) TPKT inserts with 8mm DOC. Accommodates inserts with ground and polished edge or t-land and hone for steel and SS. Corner radii from 0.016" to 0.79"

• Eleven (11) ISCAR 1 1/4" High Feed P/N: 3106834 (or Equivalent) o Coolant through 1.250" fast feed end mill body. 17 degree lead angle. Holds three (3)

WXCU inserts with six (6) cutting edges. Overall length 8.450" and cutting diameters from 0.740" to 1.250". Weldon Shank

• Thirty-Three (33) ISCAR 1 1/2" Shell Mill Holder CAT50 P/N: 4509522 (or Equivalent) o Coolant through, guaranteed concentricity less than .0002" and dynamically balanced to

G2.5

• Twenty-Two (22) ISCAR 1" Shell Mill Holder (2" L) CAT50 P/N: 4509517 (or Equivalent)

• Twenty-Two (22) ISCAR 1" Shell Mill Holder (4" L) CAT50 P/N: 4509518 (or Equivalent)

• Thirty-Three (33) ISCAR 1 1/4" Power Chuck CAT 50 P/N: 4503954 (or Equivalent) o Coolant through, guaranteed concentricity less than .00012" and AT3 taper

• Twenty-Two (22) ISCAR 5/8" Tap Collet P/N: 4504316 (or Equivalent) o Straight collet for power chuck, .625” dia.

• Sixty-Six (66) ISCAR 5/8" Hydraulic CAT 50 Holder P/N: 4559616 (or Equivalent) o Coolant through, guaranteed concentricity less than .00012" and dynamically balanced to

G2.5. 3.149” projection and a 1.496” nose dia.

• Eleven (11) ISCAR ER 32 Collet Holder CAT 50 P/N: 4590216 (or Equivalent)

G2.5. 4.000" projection and a 1.968" nose dia.

• Eleven (11) ISCAR ER 32 Tapping Head P/N: 4500627 (or Equivalent) o Tapping head with tension, compression, and radial float. Mounts in an ER32 collet nut.

Holds a 1/2" cut tap. .03" compression, .157" tension and .004" radial float.

• Forty-Four (44) ISCAR 1" Hydraulic CAT 50 Holder P/N: 4559619 (or Equivalent)

G2.5. 3.228” projection and a 1.968" nose dia.

• Twenty-Two (22) ISCAR 3/4" Hydraulic CAT 50 Holder P/N: 4559617 (or Equivalent)

G2.5. 3.228" projection and a 1.653" nose dia.

• Twenty-Two (22) ISCAR 1/2" Hydraulic CAT 50 Holder P/N: 4559615 (or Equivalent)

G2.5. 3.228” projection and a 1.259" nose dia.

• Twenty-Two (22) ISCAR 3/8" Hydraulic CAT 50 Holder P/N: 4559614 (or Equivalent)

G2.5. 2.834" projection and a 1.259" nose dia.

• Eleven (11) ISCAR 1 1/4" End mill Holder CAT 50 P/N: 4548058 (or Equivalent) o Coolant through, guaranteed concentricity less than .0002" and AT3 taper, 4.000" projection and 2.752" nose dia.

NOTE: Contractor shall provide documentation that all tooling items are AS9100 certified.