Appendix_B1_-_Prototype_-_Sample_Load_Instructions.pdf

AFCEC Airfield Liner Unit Type Code (UTC) Open-Side ISO Container Load Sequence Diagram

End Unit Install Components

Load Contents Cabinet 1

Cabinet 3 Cabinet 2 Drawer 1

Cabinet 4 Drawer 2 Cabinet 5 Drawer 8 Drawer 3

Cabinet 6 Drawer 9 Drawer 4 Drawer 10 Drawer 5

Drawer 6 Drawer 7

Back Wall Long Handles

6' Levels Ceiling 8' Step Ladders

6' Step Ladders Paint Striper Move Seat

Secure Floor Guides Drums on Striper Connect Stands

Striper on Stand Position Striper

Back Chains End Chains

Front Chains Under Striper

Position Empty Drums Load 1 Drum Position Full Drum Plywood Handles/Sppts Position Generator Secure Baskets Fuel Cans Basket 1 Postion Basket 2 Secure

Stack and Strap Trash Cans Position 1-2 Stack Postion

Basket 3 Secure Basket 4

Stack and Strap Position 3-4 Stack

Strap Stacks

AFCEC Airfield Liner UTC Load Sequence

(S) = Striper Spare Part Page 2 of 19

Group Task Instruction Picture End Unit Install Components Follow manufacturer's instructions to erect cabinet, drawer and bin units. Attach them to the wood floor with wood screws and end wall with two plumbers straps.

Under Striper Generator Take the handles, support pads and wheels off the generator so it will fit under the striper (store them in the bottom of Cabinet 3).

End Unit Load Cabinet 1 Put scrapers (10), scraper blade packages (13), spare utility knives (6), utility blade packages (10) and garden hose nozzles (3) in the basket. Add basket, dust pans (2), fox tail brooms (2), tarp and a 100' garden hose.

End Unit Load Cabinet 2 Add measuring wheels (2), circular saws (2), corded drills (2), drum bung wrench and drum sling.

(S) = Striper Spare Part Page 3 of 19

Group Task Instruction Picture End Unit Load Cabinet 3 Add generator handles/support pads/wheels, airless paint sprayer (with gun and hose) and 100' garden hose to the cabinet bottom. Add paint sprayer paint hoses (6), extension cords (4) and spare fuel can spouts (2) to the cabinet shelf.

End Unit Load Cabinet 4 Add gallon jugs of dish soap (6), gallon jugs of mineral spirits (10) and synthetic lubricant spray cans (20) to the cabinet bottom. Add paint roller pans (20), paint roller pan Stripers (75), paint bucket roller grids (3), primary intercom system [headsets with boom mic (2), master station (1), remote station (1), power cables (2)], primary MST-14 Skip Timer system (1), primary line guidance laser and guide assembly (1), primary XHD RAC Tip Guards (3), primary bead gun tips (3) and pickup truck installation tie down assembly [brackets (2), turnbuckles (2)] to the cabinet shelf.

End Unit Load Cabinet 5 Add gallon jugs of hydraulic oil (3), gallon jug of air compressor oil, quart can of throat seal oil, 12 quart case of engine oil, (S) B39 V-belts (2), (S) bead hose assembly and (S) 10" wheel to the cabinet bottom. Add

(S) spare paint gun, (S) bead gun, (S) high pressure paint hoses (2), (S) Actuator 75# Mini 12VDC 6" Stroke,

(S) MST-14 Harness A Connection, (S) MST-14 Skip Timer System, (S) V-belt /33VX500, (S) V-belt 52" Kevlar, (S) Air Cleaner, (S) Fuel Filter, (S) Oil Filter, (S) Air Compressor Air Filter, (S) Filter Air Service Kit, (S) Sensor Logic Magnetic Cable, Drum Vents (5) and Spark Plugs (2) to the cabinet shelf.

(S) = Striper Spare Part Page 4 of 19

Group Task Instruction Picture End Unit Load Cabinet 6 Add (S) Solenoid Air Valve M310 (1, Bin 1), (S) Bead Gun

Repair Kits (3, Bin 2), (S) Paint Gun Repair Kits (3, Bin 3),

(S) 1" Check Valve SS/HP (1, Bin 4), (S) 1/2" Ball Valve SS/HP (1, Bin 4), (S) 5" Sight Level for Temperature (1, Bin 5), (S) 10 Micron Hydraulic Filter (1, Bin 6), (S) Suction Strainer 1.25" x 3" x 6" (1, Bin 7), (S) HP Filter Button Guides (3, Bin 8), (S) HP Filter Gaskets (3, Bin 8),

(S) SS/HP Filter Balls (3, Bin 8), (S) Reset Assembly (1, Bin 8), (S) SS/HP Filter Screen 40 Mesh (6, Bin 9), (S) WYE Strainer Screens SS/LP (6, Bin 10), 821 Graco Paint Tips (20, Bin 11), 621 Graco Paint Tips (10, Bin 11), (S) XHD RAC 635 Spray Tips (10, Bin 12), (S) 2" Conduit Locking Nut (4, Bin 12), (S) XHD RAC 835 Spray Tips (10, Bin 14),

(S) XHD RAC 935 Spray Tips (10, Bin 15), (S) XHD RAC Tip Guards (3, Bin 16), (S) Valve Foot (1, Bin 17), (S) Service Kit for Lamans 107F (1, Bin 18), (S) Air Cylinder 3" Bore 6" Stroke Advance (1, Bin 19) and (S) Minor Pump Service Kit (1, Bin 19).

End Unit Load Drawer 1 Add screwdrivers (15), SAE allen keys (10) and metric allen keys (8).

End Unit Load Drawer 2 Add claw hammers (4), hard surface mallets (2), soft surface mallets (2) and nut driver set.

1 2 3 4 5

6 7 8 9 10

12 13

15 16

18 19

(S) = Striper Spare Part Page 5 of 19

Group Task Instruction Picture End Unit Load Drawer 3 Add pipe wrenches (2), 6" adjustable wrenches (2), 8" adjustable wrenches (2), 12" adjustable wrench, 18" adjustable wrench and large socket set.

End Unit Load Drawer 4 Add SAE ratcheting end wrench set, metric ratcheting end wrench set, 1-1/4" ratcheting end wrench, 1-1/4" open end wrench, 1-1/2" open end wrench, 1-5/8" open end wrench, 1-3/4" open end wrench and 2" open end wrench.

End Unit Load Drawer 5 Add hand saws (2), utility knives (4), 25' tape measures (3), 500' mason line rolls (2) and framing squares (2).

(S) = Striper Spare Part Page 6 of 19

Group Task Instruction Picture End Unit Load Drawer 6 Add caulk guns (5), 12 count boxes of caulk tubes (2), grease guns (2) and 10 count boxes of grease tubes.

End Unit Load Drawer 7 Add spiral point paddle bits (5), 100' measuring tapes

(3) and 300' measuring tapes (3).

End Unit Load Drawer 8 Add 6 count boxes of 2" paint brushes (8), loose 2" paint brushes (2), 9" rollers (10), 3" rollers (10), 9" roller naps (50), 3" roller naps (50) and paint can openers (10).

(S) = Striper Spare Part Page 7 of 19

Group Task Instruction Picture End Unit Load Drawer 9 Add 6" paint brushes (50) and 4" paint brushes (50).

End Unit Load Drawer 10 Add 50 count boxes of dust masks (4), 50 count boxes of latex gloves (10), 2" painters tape rolls (15), 4" painters tape rolls (15) and Tyvek suits (5 L, 5 XL).

Back Wall Long Handles/6' Levels Bundle the push broom handles (2), 6' roller handles (5) and floor scrapers (2) with two rubber tie straps (s).

Anchor the long handle bundle and 6' levels inside cases

(2) to the container back wall tie down bars with rubber tie straps (6).

(S) = Striper Spare Part Page 8 of 19

Group Task Instruction Picture Ceiling 8' Step Ladders Anchor the 8' step ladders (2) to the container ceiling tie down bars with ratchet straps (2).

Ceiling 6' Step Ladders Anchor the 6' step ladders (2) to the container ceiling tie down bars with a ratchet strap.

Striper Seat Remove the operator seat and secure it on the Striper.

(S) = Striper Spare Part Page 9 of 19

Group Task Instruction Picture Striper Drums Secure two of the empty drums on the Striper.

Striper Stands Bolt the two Striper stands/work tables together and install the front side plates.

Striper Striper Set the Striper on the stands/work tables, install and tighten the front and back plate bolts.

Striper Striper Anchor the floor guides at the positions indicated on the drawing.

(S) = Striper Spare Part Page 10 of 19

Group Task Instruction Picture Striper Striper Install the Striper with stands/work tables in the container, back corner feet in centered and in contact with the floor guides.

Striper Back Chains Install the back side chains.

Striper End Chains Install the end side chains.

(S) = Striper Spare Part Page 11 of 19

Group Task Instruction Picture Under Striper Load Full Drum Add bags of rags (6) and a rolls of paper towels (90) to two empty drums and install locking lid ring.

Under Striper Load Full Drum Install locking ring on drum.

Under Striper Generator Position and strap down the generator in between the stand center posts.

Under Striper Drums Position the drums (6) under the Striper and insert pieces of plywood between them to restrict drum movement.

(S) = Striper Spare Part Page 12 of 19

Group Task Instruction Picture Striper Front Chains Install the front chains.

Fuel Cans Fuel Cans Install the yellow diesel fuel (2) and red gasoline (2) cans in the wood crate and secure it to the back wall.

Install a bungee over the top of the cans/crate (not shown in picture).

Trash Cans Trash Cans Install the trash bins (2) between the Striper and cabinets and bungee them in place.

(S) = Striper Spare Part Page 13 of 19

Group Task Instruction Picture Baskets Basket 1 Stack the 5-gallon buckets of white paint (22) in two layers of 11.

Baskets Basket 1 Add drum funnels (3), 4-foot levels (2) and the bungee spider so each item is covered by at least one cord.

Baskets Basket 2 Add the 5-gallon buckets of yellow paint (11).

(S) = Striper Spare Part Page 14 of 19

Group Task Instruction Picture Baskets Basket 2 Add 23-cone stacks (3).

Baskets Basket 2 Add a 5-cone stack, 23-cone stack and combined 3-cone/9-bucket stack.

Baskets Basket 2 Add 11-bucket stack, 55-gallon trash can lids (2) and the bungee spider so each item is covered by at least one cord.

(S) = Striper Spare Part Page 15 of 19

Group Task Instruction Picture Baskets Basket 3 Stack the 5-gallon buckets of black paint (22) in two layers of 11.

Baskets Basket 3 Add the boxes/rolls of plastic (6) on top of the paint and stand up the push broom heads (2) in the corner.

Baskets Basket 3 Add 5-gallon bucket lids (2) and the bungee spider so each item is covered by at least one cord.

Layer 1 -11

Layer 2 -11

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Group Task Instruction Picture Baskets Basket 4 Cover the bottom and bottom third of all 4 sides with corrugated plastic panels (prevent tears in glass bead bags). Stack the glass bead bags (20) and cover with another corrugated plastic panel.

Baskets Basket 4 Add 23-cone stacks (3) and 10-cone stacks (2).

Baskets Basket 4 Add 23-cone stacks (3).

Front

Layer 1 Layer 2

23 23 23

23 23 23

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Group Task Instruction Picture Baskets Basket 4 Add 12-cone stacks (2) and 9-cone stacks (2).

Baskets Basket 4 Add drum funnels (3) and the bungee spider so each item is covered by at least one cord.

Baskets Basket 1-2 Stack Stack Basket 2 on top of Basket 1 and install the strap tying them together.

(S) = Striper Spare Part Page 18 of 19

Group Task Instruction Picture Baskets Basket 3-4 Stack Stack Basket 4 on top of Basket 3 and install the strap tying them together.

Baskets Basket 1-2 Stack Install the Basket 1-2 stack in the container.

Baskets Basket 3-4 Stack Install the Basket 3-4 stack in the container.

(S) = Striper Spare Part Page 19 of 19

Group Task Instruction Picture Baskets Basket Stacks Strap the basket stacks to the back wall.