Emitter Specifications.pdf
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- Attached to
- Masker Emitter Federal contract opportunity
- Solicitation number
- N00167-20-Q-0154
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| N00167-20-Q-0154 (corrected date).pdf | ||
| N00167-20-Q-0154.pdf |
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Text version
Masker Emitter Procurement Specifications
1. Introduction.
The Naval Surface Warfare Center, Carderock Division (NSWCCD), Acoustic Research Detachment (ARD) located in Bayview, Idaho conducts navy hydro-acoustic and hydrodynamic testing at Lake Pend Oreille, Idaho. Testing is conducted using a variety of in-water and surface test ranges and test facilities, such as, barges, boats and shore based buildings. One of these boats is named the research vessel (R/V) CHINOOK. R/V CHINOOK is a 60-ft long by 15-ft wide craft designed to tow acoustic line arrays. R/V CHINOOK has an air masker system that fits around the vessel at maximum beam, see Figure 1, and release air bubbles into the water to reduce vessel noise.
Figure 1: R/V CHINOOK
The masker is hydro-dynamically designed to be streamlined to reduce water drag.
The design consists of stainless steel pipes that provide structural support, boat attachment and air passage, and urethane foil shaped air emitter that bolt fasten to the pipe and provide air channels to allow the air bubbles to stream from the emitter surface.
The masker consists of two vertical sections located on each side of the hull and one horizontal section located underneath the hull. The horizontal section is designed to rotate with the direction of flow and the vertical sections are fixed (does not rotate). The vertical and horizontal emitters provide the same function but have different design dimensions for shape and length.
1.1. Intent.
This specification provides procurement requirements to fabricate new aluminum molds and then use the aluminum molds to pour several new urethane emitter units, and gaskets.
2. References.
2.1. Drawings.
2.1.1. Drawing No. MS-100361, Rev -, Vertical Emitter Mold Fabrication
2.1.2. Drawing No. MS-100362, Rev -, Horizontal Emitter Mold Fabrication
2.1.3. Drawing No. MS-100363, Rev -, Gasket Mold Sheet
2.2. SolidWorks Models; vertical, horizontal and gaskets.
2.3. System Photographs: See Figures 2 through 7 below.
Figure 2: Masker Emitter Overall Assembly
Figure 3: Horizontal and Vertical Emitters
Figure 4: Vertical Emitters
Figure 5: Horizontal Emitters
Figure 6: Gasket 1
Figure 7: Gasket 2
2.4. Material.
2.4.1. Urethane Specifications (supplier can substitute equal brand name urethane products):
2.4.1.1. Technical Data Sheet, Andur 70 APLF
2.4.1.2. Technical Data Sheet, Curene 107
2.4.1.3. Product Data Sheet, VIBRATHANE 6060, TDI-terminated
polycaprolactone base liquid prepolymer (reference)
2.4.1.4. Technical Data Sheet, Curene 442 (reference)
3. Requirements and Specifications.
3.1. General.
The supplier shall fabricate aluminum molds, and use the molds to fabricate vertical emitters, horizontal emitters and gaskets. Molds, emitters and gaskets shall be packaged and shipped to government.
The molds shall be fabricated to the drawings specifications and requirements provided as part of this procurement specification. SolidWorks software format part files are available to assist the supplier. The vendor shall be responsible for verification of the part files prior to part fabrication.
3.2. Workmanship.
The supplier shall be responsible for product quality and shall use qualified personnel to perform necessary work as required by the drawings and specifications.
The vendor shall us internal company standards for tolerances not specifically required on the drawing. The supplier shall be experienced with mold fabrication and urethane material use.
3.3. Schedule.
The supplier shall provide a mold and product fabrication schedule or production sequence. The schedule shall include material procurement, mold fabrication time, emitter fabrication time, gasket fabrication time, and mold and product acceptance inspections.
3.4. Inspections.
The supplier shall provide certification documents that state final product inspection and confirm products meet vendor quality assurance standards.
3.5. Molds.
The supplier shall fabricate a vertical mold assembly per requirements of drawing number MS-100361, Rev -, Vertical Emitter Mold Fabrication.
The supplier shall fabricate a horizontal mold assembly per requirements of drawing number MS-100362, Rev -, Horizontal Emitter Mold Fabrication.
The supplier shall fabricate a gasket mold assembly per requirements of drawing number MS-100363, Rev -, Gasket Mold Sheet.
3.6. Emitters.
The supplier shall fabricate four (4) each vertical urethane emitters. Urethane material used shall be within shelf life and specifically purchased for this product.
Supplier shall provide proof of material procurement specifications consisting of procurement order documents showing material quantities, specifications and delivery date.
The supplier shall fabricate three (3) each horizontal urethane emitters. Urethane material used shall be within shelf life and specifically purchased for this product.
Supplier shall provide proof of material procurement specifications consisting of procurement order documents showing material quantities, specifications and delivery date.
The supplier shall fabricate four (4) each urethane gasket sets. Urethane material used shall be within shelf life and specifically purchased for this product. Supplier shall provide proof of material procurement specifications consisting of procurement order documents showing material quantities, specifications and delivery date.
3.7. Packaging.
Supplier shall fabricate a shipping wooden shipping container(s) with forklift pockets.
The container(s) shall be designed to protect the parts from transportation weather and handling conditions. The parts shall be packed and packaged for protection from adverse transportation and handling conditions. The shipping container exterior surface shall be labeled “MASKER EMITTERS AND MOLDS”.
4. Deliverables.
4.1. Vertical Emitter Mold Assembly: one (1) each
4.2. Horizontal Emitter Mold Assembly: one (1) each
4.3. Gasket Mold Assembly: one (1) each
4.4. Vertical Emitter: four (4) each
4.5. Horizontal Emitter: three (3) each
4.6. Gasket: four (4) sets
4.7. Certificate of emitter parts inspection: 1 copy (.pdf) format
4.8. Certificate of proof of urethane material: 1 copy (.pdf) format
5. Shipping.
The supplier shall ship prepaid factory on board (F.O.B.) Bayview, Idaho.
6. Delivery.
Ship to: Naval Surface Warfare Center, Carderock Division Acoustic Research Detachment
33964 N. Main Avenue Bayview, Idaho 83803 mailto:Thomas.p.tupper@navy.mil
Note: Vibrathane 6060 technical data is provided for reference only.
Note: Curene 442 technical data is provided for reference only.
6.00
1.
1.
0.75
6.00
.0
0 AA
TOP
0.
0.130.
08 2.19
4.50
1.
6.00
SECTION A-A
SCALE 2 : 1
SIDE
Mold Fabrication Notes:
1. Remove all sharp edges minimum m1/32” rad
2. Interior mold finish is 63-32 micro inch
3. Mating surface finish shall be 32-16 micro inch
Urethane Emitter Process:
1. Fully disassemble mold and prepare interior surfaces for mold release agent. Apply mold release per manufacturer’s instructions.
3. Use attached urethane specs, shall be prepared per manufacturer’s instructions prior to pouring. Heat mold per instructions.
4. Allow urethane to cure
5. Dis-assemble mold and remove excess urethane
A A
B B
C C
D D
DO NOT SCALE DRAWING
GASKET MOLDS
SHEET
SHEET 1 OF 2
9/20/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC.. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
PROHIBITED.
MS-100363
.0
4.00
4.00
0.
MOLD PROFILE
0.
1.25
0.12
R0 .0
R0 .0
0.
0.76
.0
TOP
SIDE
A A
B B
C C
D D
DO NOT SCALE DRAWING
GASKET MOLDS
SHEET
SHEET 2 OF 2
9/20/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC.. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
MS-100363 REV
Mold Fabrication Notes:
1. Remove all sharp edges minimum 1/32” rad
2. Use epoxy glue to secure PVC into aluminum sections
3. Interior mold finish is 63-32 micro inch
4. Mating surface finish shall be 32-16 micro inch
5. Drill through one side 5/16" diameter, drill and tap other side for 1/4-20".
6. Weld rod onto bottom plate, 1/4" fillet
7. Upon final assembly, install dowel pins to ensure proper alignment.
Urethane Emitter Process:
1. Fully disassemble mold and prepare interior surfaces for mold release agent. Apply mold release per manufacturer’s instructions.
2. Assemble mold. Insert aluminum and PVC sections. Secure into place with screws. Verify all positional dimensions.
3. See Urethane specification sheet. Shall be prepared per manufacturer’s instructions prior to pouring. Heat mold per instructions.
4. Allow urethane to cure
5. Dis-assemble mold and remove excess urethane
6. Drill and tap holes per drawings
7. Use item 8 to pour urethane plug, two required.
8. Match drill and tap to air pipe assembly
9. Fabricate screw on end cap to minimize urethane leakage during pour.
10. Foam sections to be urethane high density foam, closed cell, with minimum density of 24lbs./cu-ft. General plastics part number TR-24 or equal.
FRONT
BOTTOM
SIDE
END PLATE EMITTED FOR CLARITY
BACK
A A
B B
C C
D D
MS-100362
DO NOT SCALE DRAWING
Horizontal Emitter
SHEET 1 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES: +/- .05
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
ITEM NO. PART NUMBER MATERIAL QTY.
1 EMITTER URETHANE 1
2 SUPPORT CHANNEL 6061 ALUM. ALLOY 1
3 AIR DISTRIBUTION INSERT 6061 ALUM. ALLOY 1
4 SIDE PLATE 6061 ALUM. ALLOY 1
5 METAL SLIDE PIECE 6061 ALUM. ALLOY 1
6 BACK PLATE 6061 ALUM. ALLOY 1
7 MOLD 1 6061 ALUM. ALLOY 1
8 MOLD 2 6061 ALUM. ALLOY 1
9 FOAM INSERT URETHANE HIGH DENSITY FOAM 1
A A
B B
C C
D D
EMITTER MOLD
ASSEMBLY
DO NOT SCALE DRAWING SHEET 2 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
MS-100362
3.00
2.
.0
2.
47.75
.0
51.75
2.002.00
3.
1.50
2.
2.63
0.08
R0.40
3.01 3.41
0.88
0.74
0.50
SEE NOTE 8
ITEM 1 - EMITTER
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL
EMITTER - ITEM 1
SHEET 3 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
3.01
1.
R0.17
R0.160.
2.34
3.01
.0
47.00
1.
2.
0.
3.
TOP BOTTOM
6061-T6 AMERICAN
STANDARD
ALUMINUM
STRUCTURAL
CHANNEL
ITEM 2 SUPPORT CHANNEL
SIDE
FRONT
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL EMITTER
- ITEM 4 SUPPORT
CHANNEL
SHEET 4 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
.9
6.00
3.
0.88
3.
47.75
2.
0.
3.
6.00
.7
0.31
5.
6.
MATERIAL:
ALUM. 6061
ITEM 3 AIR DISTRIBUTION INSERT
TOP BOTTOM
FRONT
SIDE
A A
B B
C C
D D
DO NOT SCALE DRAWING SHEET 5 OF 11
H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
PROHIBITED.
HORIZONTAL
EMITTER- ITEM 6 AIR
DISTRIBUTION INSERT
4.
0.
.9
3.25
3.43
3.20 8.
0.78
1.
A
.0
2.00
2.
6.00
0.50 0.73
0.85
0.
R0.03
DETAIL A
SCALE 2 : 1
BOTTOM
SEE NOTE 9
,URETHANE
.0
6.00
1.00
4.44
0.31
.9
0.25 THRU
X3 VENT HOLES
ITEM 4 SIDE
PLATE
FRONT
SIDE
THRU ALL X6
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL
EMITTER-
ITEM 7 SIDE PLATE
SHEET 6 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
0.50
0.74 0.88
0.
0.50
0.88
.7
0.88
0.
50.75
TOP BOTTOM
ITEM 5 - METAL SLIDE PIECE
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL
EMITTER- ITEM 8
METAL SLIDE PIECE
SHEET 7 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
.0
0.50 0.74
0.88
0.31
0.31
.0
4.44
SEE NOTE 9, URETHANE
6.00
2.
2.00
.0
ITEM 6
BACK PLATE
FRONT
TOP
SIDE
THRU ALL X5
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL EMITTER SHEET
SHEET 8 OF 11
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
3.
3.00
3.00
1.
1.20
3.00
5.
4.
1.65
.7
3.00
R0.47
2.
3.
2.
.0
1.71
0.10
.0
47.75
5.88
0.31
6.00
ITEM 7 & 8
MOLD 1 / MOLD 2
LEFT RIGHT
OUTSIDE
TOP BOTTOM
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL EMITTER-
ITEMS 2 & 3 MOLDS
SHEET 9 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
1.50R0.40 R0.4
2.
2.
1.
0.08
R0.170.
2.34
R0.16
3.01
.7
0.941.
3.
5.
45.75
ITEM 9 FOAM INSERT
MATERIAL: PVC FOAM BOARD TOP BOTTOM
SIDE
FRONT
THRU ALL
X15
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL
EMITTER- ITEM 5
FOAM INSERT
SHEET 10 OF 11
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
A A
B B
C C
D D
DO NOT SCALE DRAWING
HORIZONTAL
EMITTER ASSEM.
SHEET 11 OF 11
8/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
Mold Fabrication Notes:
1. Remove all sharp edges minimum m1/32” rad
2. Interior mold finish is 63-32 micro inch
3. Mating surface finish shall be 32-16 micro inch
4. Drill through one side 5/16" diameter and tap other side for 1/4-20".
5. Weld rod onto bottom plate, 1/4" fillet.
6. Upon final assembly, install dowel pins to ensure proper alignment.
Urethane Emitter Process:
1. Fully disassemble mold and prepare interior surfaces for mold release agent. Apply mold release per manufacturer’s instructions.
2. Assemble mold. Insert aluminum and foam sections. Secure into place with screws. Verify all positional dimensions.
3. Use attached urethane specs, shall be prepared per manufacturer’s instructions prior to pouring. Heat mold per instructions.
4. Allow urethane to cure
5. Dis-assemble mold and remove excess urethane
6. Drill and tap holes per drawings
7. Use either item 8 or 10 and pour urethane plug, two required.
8. Foam sections to be urethane high density foam, closed cell, with minimum density of 24 lb./cu-ft., general plastics part number TR-24 or equal.
FRONT
TOP
SIDE
BOTTOM
BACK
A A
B B
C C
D D
VERTICAL
EMITTER
DO NOT SCALE DRAWING
MS-100361
SHEET 1 OF 12
9/10/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES: +/- .05
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
A
DETAIL A
SCALE 2 : 5
SIDE PLATE EMITTED FOR CLARITY
ITEM NO. PART NAME MATERIAL QTY.
1 EMITTER POLYURETHANE 1
2 MOLD 1A 6061 ALUM. ALLOY 1
3 MOLD 2A 6061 ALUM. ALLOY 1
4 FOAM INSERT URETHANE HIGH DENSITY FOAM 1
5 METAL INSERTS (2) 6061 ALUM. ALLOY 1
6 CORE PIECE 6061 ALUM. ALLOY 1
7 AIR DISTRIBUTION INSERT 6061 ALUM. ALLOY 1
8 SIDE PLATE 6061 ALUM. ALLOY 1
9 METAL SLIDE PIECE 6061 ALUM. ALLOY 1
10 BACK PLATE 6061 ALUM. ALLOY 1
A A
B B
C C
D D
MS-100361
DO NOT SCALE DRAWING
VERTICAL EMITTER
SHEET 2 OF 12
9/10/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
R1.50
SEE NOTE 7 UNDER EMITTER PROCESS
BOTTOM
47.75
.2
0.94
.7
3.73
ITEM 1 EMITTER
TOP
A A
B B
C C
D D
MS-100361
DO NOT SCALE DRAWING
VERTICAL
EMITTER- ITEM 1
EMITTER
SHEET 3 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
2.48
1.
0.71
4.
4.
3.
1.33
0.71
1.
.0
0.71
47.75
.0
00.31
6.005.88
47.75
2.
0.
1.
ITEMS 2 & 3
MOLDS
SIDEFRONT
BOTTOM TOP
A A
B B
C C
D D
VERTICAL EMITTER-
ITEMS 2&3 MOLDS
DO NOT SCALE DRAWING SHEET 4 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
MS-100361
1.50
0.
R0.25
R0.25
5.50 6.00 0.9
2.
TOP
.0
1.41
ITEM 4 FOAM INSERT
FRONT
SIDE
A A
B B
C C
D D
MS-100361
DO NOT SCALE DRAWING
VERTICAL
EMITTER- ITEM 4
FOAM INSERT
SHEET 5 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
5 0.
4 x 0.15 0.50
10-24 UNC 0.38
0.50
1.
0.13
R0.61
2.36
47.751.
ITEM 5 METAL INSERTS (2)
FRONT
SIDE
A A
B B
C C
D D
MS-100361
DO NOT SCALE DRAWING
VERTICAL EMITTER-
ITEM 5 METAL
INSERTS (2)
SHEET 6 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
B
DETAIL B
SCALE 1 : 2
3.53
1.
0.31R1.50
R1.50
0.
6.
.7
3.53
5.
6.
0.
BOTTOMITEM 6 CORE PIECE TOP
FRONT
SIDE
A A
B B
C C
D D
MS-100361
DO NOT SCALE DRAWING
VERTICAL EMITTER -
ITEM 6 CORE PIECE
SHEET 7 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
4.96
.0
2.
SEE NOTE 5
SIDE
4.96
0.31 THRU
.7
6.
5.
C
C
0.
SECTION C-C
SCALE 1 : 2
5.
6.
0.88
ITEM 7 AIR DISTRIBUTION INSERT
BOTTOMTOP
SIDE
A A
B B
C C
D D
MS-100361
DO NOT SCALE DRAWING
VERTICAL EMITTER-
ITEM 7 AIR
DISTRIBUTION INSERT
SHEET 8 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
0.56
1.
003.
6.
3.06 5.
2.90
0.
0.80
0.99
0.50
4.
.0
4.96
1.00
4 x 0.15 THRU ALL
10-24 UNC THRU ALL
0.31 THRU
0.
0.25 THRU
POUR HOLE
SEE NOTE 8
UNDER
URETHANE
PROCESS
VENT HOLE
VENT HOLE VENT HOLE
.0
2.00
4.96
2.
ITEM 8 SIDE PLATE
FRONT
SIDES
X6
A A
B B
C C
D D
DO NOT SCALE DRAWING SHEET 9 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
PROHIBITED.
VERTICAL EMITTER-
ITEM 8 SIDE PLATE
0.48
1.
0.82
0.
50.75
0.48
0.82
.7
TOP BOTTOMITEM 9 METAL SLIDE PIECE
FRONT
SIDE
A A
B B
C C
D D
DO NOT SCALE DRAWING
VERTICAL EMITTER -
ITEM 9 METAL SLIDE
PIECE
SHEET 10 OF 12
7/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
3.83
4.96
.0
0.48 1.00
0.82
1.
0.56
0.
2.90
4 x 0.15 THRU ALL
10-24 UNC THRU ALL
0.31 THRU
4.
1.
2.00
.0
4.96
2.
ITEM 10 BACK PLATE
SIDE TOP
FRONT
X6
A A
B B
C C
D D
DO NOT SCALE DRAWING
VERTICAL EMITTER-
ITEM 10 BACK
PLATE
SHEET 11 OF 12
9/24/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF MAR
INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MAR INC. IS
MS100361
A A
B B
C C
D D
VERTICAL
EMITTER
DO NOT SCALE DRAWING
MS-100361
SHEET 12 OF 12
8/15/18H. HARPER
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:10 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MAR INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
| Binder1 |
| Emitter Material |
| Emitter Specifications |
| GASKET MOLD SHEET |
| Sheet2 |
| Drawing View6 |
| Drawing View7 |
| Drawing View8 |
| Section View A-A |
| Drawing View10 |
| Sheet1 |
| Drawing View1 |
| Drawing View2 |
| Drawing View3 |
| Drawing View4 |
| Drawing View5 |
| HORIZONTAL EMITTER SHEET |
| HORIZONTAL EMITTER |
| Drawing View129 |
| Drawing View177 |
| Drawing View279 |
| Drawing View295 |
| Drawing View296 |
| ITEM LIST |
| Drawing View45 |
| ITEM 1-EMITTER |
| Drawing View46 |
| Drawing View47 |
| Drawing View127 |
| Drawing View128 |
| ITEM 2- SUPPORT CHANNEL |
| Drawing View58 |
| Drawing View250 |
| Drawing View251 |
| Drawing View252 |
| Drawing View253 |
| Drawing View254 |
| ITEM 3- AIR DISTRIBUTION INSER |
| Drawing View56 |
| Drawing View297 |
| Drawing View298 |
| Drawing View300 |
| Drawing View301 |
| Drawing View302 |
| ITEM 4- SIDE PLATE |
| Drawing View49 |
| Drawing View60 |
| Drawing View63 |
| Drawing View64 |
| Detail View A (2 : 1) |
| Drawing View156 |
| ITEM 5- METAL SLIDE PIECE |
| Drawing View90 |
| Drawing View92 |
| Drawing View94 |
| Drawing View95 |
| Drawing View96 |
| Drawing View112 |
| Drawing View114 |
| ITEM 6- BACK PLATE |
| Drawing View274 |
| Drawing View275 |
| Drawing View276 |
| Drawing View277 |
| Drawing View278 |
| ITEM 7/8- MOLDS |
| Drawing View57 |
| Drawing View280 |
| Drawing View281 |
| Drawing View282 |
| Drawing View283 |
| Drawing View284 |
| Drawing View285 |
| ITEM 9- FOAM INSERT |
| Drawing View59 |
| Drawing View286 |
| Drawing View287 |
| Drawing View288 |
| Drawing View289 |
| Drawing View290 |
| EXPLODED ASSEM. |
| Drawing View163 |
| Drawing View169 |
| Drawing View176 |
| Drawing View268 |
| Drawing View273 |
| Drawing View292 |
| Drawing View294 |
| Drawing View304 |
| Drawing View305 |
| VERTICALEMITTERSHEET |
| VERTICAL EMITTER MOLD ASSEMBLY |
| Drawing View2 |
| Drawing View96 |
| Drawing View97 |
| Drawing View98 |
| Drawing View216 |
| Drawing View217 |
| ITEM LIST |
| Drawing View62 |
| Detail View A (2 : 5) |
| ITEM 1 EMITTER |
| Drawing View40 |
| Drawing View41 |
| Drawing View42 |
| Drawing View43 |
| Drawing View44 |
| ITEMS 2&3 MOLD(S) |
| Drawing View28 |
| Drawing View186 |
| Drawing View187 |
| Drawing View188 |
| Drawing View189 |
| Drawing View190 |
| ITEM 4 FOAM INSERT |
| Drawing View34 |
| Drawing View191 |
| Drawing View192 |
| Drawing View193 |
| Drawing View194 |
| ITEM 5 METAL INSERT(S) |
| Drawing View39 |
| Drawing View195 |
| Drawing View196 |
| Drawing View197 |
| ITEM 6 CORE PIECE |
| Drawing View9 |
| Detail View B (1 : 2) |
| Drawing View80 |
| Drawing View198 |
| Drawing View199 |
| Drawing View200 |
| Drawing View201 |
| Drawing View202 |
| ITEM 7 AIR DISTRIBUTION INSERT |
| Drawing View15 |
| Drawing View16 |
| Drawing View17 |
| Drawing View18 |
| Drawing View20 |
| Drawing View81 |
| Section View C-C |
| Drawing View172 |
| ITEM 8 SIDE PLATE |
| Drawing View4 |
| Drawing View218 |
| Drawing View219 |
| Drawing View220 |
| Drawing View221 |
| ITEM 9 METAL SLIDE PIECE |
| Drawing View64 |
| Drawing View203 |
| Drawing View204 |
| Drawing View205 |
| Drawing View206 |
| Drawing View207 |
| ITEM 10 -BACK PLATE |
| Drawing View208 |
| Drawing View210 |
| Drawing View211 |
| Drawing View212 |
| MOLD DISSASEM. |
| Drawing View178 |
| Drawing View183 |
| Drawing View185 |
| Drawing View213 |
| Drawing View214 |
| Drawing View215 |
| Drawing View222 |
| Drawing View223 |
File details come from the government source that posted it. Updated .