EDR.docx

REV:

ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

XXXXXXXXXXXXXXXX

2. PART NUMBER:

3. NATIONAL STOCK NUMBER:

1234-12-123-1234FG

4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC, WILL BE USED IN LIEU OF THE DATA INDICATED. THE SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF A:

Cable Assembly, Special Purpose, Electrical Branched W5D

2. PART NUMBER:

69E49478G2

3. NATIONAL STOCK NUMBER:

6150-00-435-6075

4. A supportability analysis was completed for this cable, which shows that all materials and components are available. See the embedded spreadsheet for details. This information is available to help with the purchasing process, but its use is not mandatory.

PREPARED BY:

RICHARD TILTON

OFFICE SYMBOL:

GBMAF

DATE:

20080411

PREPARED BY:

ALAN J LOVELESS

OFFICE SYMBOL:

414 SCMS/GUEA

DATE:

1/14/21

HILL AFB FORM 462 Page 1 of 1 image1.emf

Supportability 69E49478G2.xlsx Sheet1

Part Number Being Evaluated: 69E49478G2 W5D Cable

Procurable from the OEM

Procurable from a source other than the OEM

Not procurable from anyone - possible project

Procurable from surplus in original packaging

Procurable from AF Supply

Procurable from DLA Supply

Item Number Part No. Vendor Part No. NSN Noun OEM/ CAGE Source/ CAGE Source Contact Information Procurable? Review Date Comments

3 66D48231P1 GM102057-3 None CONNECTOR, ELEC. MECH. DISCONNEC ITT Cannon/ 71468 None Sue McCoy (Meridian Marketing), (303) 790-7171, sue@meridian-mktg.com 2/12/20 ITT Cannon Connector that they don't/ won't make any longer. None left in surplus. FY 2020 project in place to reverese engineer. ITT will now build these connectors. 1/14/21.

8 67A60221P220 M81044/12-22-0 6145-00-181-9773, DLA managed WIRE, ELECTRICAL, INSULATED, RADIATION RESISTANT, 150 DEGREES C, 600 VOLT TE Connectivity Corp. Raychem Products/ 06090

9 67A60276P2219R R3701P2219R =

M27500X22ML1T08

44AM1111-22-9-9 =

10 67A60276P22190R R3701P22190R =

M27500X22ML1T08B

44AM1111-22-9-90 =

10 alt 67A60276P2219R R3701P2219R =

M27500X22ML1T08

44AM1111-22-9-9 =

11 67A60276P2029R R3701P2029R =

M27500X20ML2T08 =

12 R2479P2 M23053/5-102-9 5970-00-740-2972, DLA managed INSULATION SLEEVING, ELECTRICAL-POLYOLEFIN, HEAT SHRINKABLE TE Connectivity Corp. Raychem Products/ 06090 and 3 other OEMS. Mouser Electronics/ 1JN02 Mouser Elec - 800-346-6873, https://www.mouser.com 7/1/19 Made in Czech Republic, 2952 ft minimum. Lots in ILS. Available from Mouser.

18 R2164P3 855

QQB575F36T0062

AA59569F36T0062 None BRAID, WIRE - ROLLED FLAT (TIN COATED COPPER AND NICKEL PLATED) Birnbach Radio Co./ 71002 Wire Master/ 0FVD7 John Thomason, 800-635-5342, jthomason@wiremasters.net 6/26/20 Cage and SAM not active. Nothing in ILS. Got a person's message. It didn't sound like the Birnbach Co. Nothing when goggled. ASAP didn't have anything for the AF or Birnbach PNs. We may need to find a drop in replacement from Raychem. Sent drawing to Sharon at TE to see if they can supply. This cable is defined by QQ-B-575 (cancelled and replaced by A-A-59569) plus any mods in the drawing. There is no braid in the AA spec that is exactly the same as the R2164P3 braid. I sent this drawing to John Thomason (Wire Master) to see if he can get P3, P6, and P7 made. 6/15/20. Called John and left a message. 6/26/20. There are lots of braids available on ILS under the QQ or AA PNs. If Wire Master can't get the wire, I will have to get the SPO to agree to a close sub. 6/26/20. John emailed back and said that Wire Master can get these braids from International Wire Corp. Yea! 6/30/20. Done.

22 69C53040 LIST, INTERCONNECTION MMIII R/S W5D NA 2/12/20 Sub tier parts only.

22.1 R2479PAR M23053/5-XXX-9 5970-00-088-2975, DLA managed INSULATION SLEEVING, ELECTRICAL-POLYOLEFIN, HEAT SHRINKABLE TE Connectivity Corp. Raychem Products/ 06090 and 3 other OEMS. Mouser Electronics/ 1JN02 Mouser Elec - 800-346-6873, https://www.mouser.com 7/1/19 Made in Czech Republic, 2952 ft minimum. Lots in ILS. Available from Mouser.

22.1.1 66A49682P1 PR-1538 Amber None COMPOUND, POTTING AND CONFORMAL COATING, POLYURETHANE PRC - DESOTO INTERNATIONAL, INC

PPG AEROSPACE

ASC-LOS ANGELES,

Kathleen Barcal 661-678-4209 Bergdahl Associates Inc./ ? Tari Grinde, 775-323-7542, tari@bergdaul.com, https://www.bergdahl.com/sealant/sealant-adhesives/pr-1538/ 2/12/20 This material may be replaced by 74A54879 for encapsulating/ potting and 68A49484P1 for conformal coating. Courtaulds Areospace replaced Product Research, which is not active. From Google PPG Areospace makes PR-1538. Bergdahl confirmed that PPG was Product Research and that they still make PR-1538 amber.

22.1.1.1 68A49484P1 Scotchcast Resin No. 221 parts A & B 5905-01-109-8890 COMPOUND, POTTING AND CONFORMAL COATING, POLYURETHANE 3M/ 76381, Alissa Hall, 800-676-8381, ahall@mmm.com Mouser Electronics/ 1JN02 Mouser Elec - 800-346-6873, https://www.mouser.com NA 2/12/20 Not in ILS. 3M no longer makes 221. Alissa is going to find me a drop in. I sent her the spec. 2/14/20. However, we don't need 221 since we can still get PR-1538.

23 R2479P4 M23053/5-104-9 5970-00-088-2975, DLA managed INSULATION SLEEVING, ELECTRICAL-POLYOLEFIN, HEAT SHRINKABLE TE Connectivity Corp. Raychem Products/ 06090 and 3 other OEMS. Mouser Electronics/ 1JN02 Mouser Elec - 800-346-6873, https://www.mouser.com 7/1/19 Made in Czech Republic, 1476 ft minimum. Lots in ILS. Available from Mouser.

27 66C49450P1 None None NUT-IFD SHROUD Open Bid Any Manchine shop See Machine Shop database 2/12/20 Machine part out of 2024-T4 Al.

29 74A54879P1 PR-1570 Amber COMPOUND, POLYURETHANE, ELECTRONIC PACKAGING PRC - DESOTO INTERNATIONAL, INC

PPG AEROSPACE

ASC-LOS ANGELES,

Kathleen Barcal 661-678-4209 Bergdahl Associates Inc./ ? Tari Grinde, 775-323-7542, tari@bergdaul.com, https://www.bergdahl.com/sealant/sealant-adhesives/pr-1538/ 2/12/20 Courtaulds Areospace replaced Product Research, which is not active. From Google PPG Areospace makes PR-1570. Bergdahl confirmed that PPG was Product Research and that they still make PR-1570 amber.

29 alt R6535P1 COMPOUND, POLYURETHANE, ELECTRONIC PKGNG NA 2/12/20 R6535P1 is obsolete. Use MSP535132P1

29.1 MSP535132P1 PR-1570 Amber MATERIAL SPECIFICATION FOR POLYURETHANE COMPOUNDS PRC - DESOTO INTERNATIONAL, INC

PPG AEROSPACE

ASC-LOS ANGELES,

Kathleen Barcal 661-678-4209 Bergdahl Associates Inc./ ? Tari Grinde, 775-323-7542, tari@bergdaul.com, https://www.bergdahl.com/sealant/sealant-adhesives/pr-1538/ 2/12/20 Courtaulds Areospace replaced Product Research, which is not active. From Google PPG Areospace makes PR-1570. Bergdahl confirmed that PPG was Product Research and that they still make PR-1570 amber.

PPG AEROSPACE, 83574

ASC-LOS ANGELES,

Kathleen Barcal 661-678-4209 Bergdahl Associates Inc./ 4E208 Tari Grinde, 775-323-7542, tari@bergdaul.com, https://www.bergdahl.com/sealant/sealant-adhesives/pr-1538/ 7/7/20 Tari said that this material is no longer avaialble since it is lead based and has been replaced with PR-1460-Q. She is sending data sheets and I may have to add the 1460 as an alternate. I can't tell how close PR-1460-Q is to PR-1201-Q from the data sheet Tari sent. 2/18/20. Emily Wong (PPG) sent me more data on PR-1460 for comparison. Left a message for Alissa (3M) and sent her an email to see if they still make EC-1641 with no repsponse. 2/19/20. Finalized a comparison and PR-1460-Q seems to meet most of the MIL-S-8516B. Unfortunately, it takes 14 days to cure at 77F. This is not acceptable and we will have to find something else.

Lockheed went to M8516-2-3-A-1 per MIL-PRF-8516 in the G3 version of this cable. MIL-PRF-8516 is a lead free version of MIL-S-8516. So, we are going to follow suit. I'm not sure why they went to class 3 (72 hr @77F cure) instead of class 1 (48 hr at 77F cure), which is available. I modified the EO and sent it to Dean, Pete, and Logan. 7/7/20. We ended up agreeing on M8516-2-1-A since it is closest to the original with a 48 hour cure and we dropped the 1 gallon since it doesn't matter what quantity is purchased. EOs and RFVs generated for W5D, W5P, and W5S. EOs and RFVs IW by Alex for the W5N and W5B cables. 7/21/20.

32 R2311P5 QQW343H22S1A = AA59551H22S1A WIRE, ELECTRICAL - SOLID, COPPER LEAD ALLOOY COATED, UNINSULATED ? ILS ILS 2/12/20 On the PN the last "A" stands for lead alloy coating, which is no longer available. The QQ spec is cancelled and replaced with the AA spec. They look to be identical. I'm going to have to do an EO to add AA59551H22S1T (tin coated) as an alternate. Lots of the AA59551H22S1T wire in ILS. EOs and RFVs generated for the W5D and W5P. EO only for W6A. W6A still needs an RFV. Submitted the RFV to Pat. 7/21/20. RFV released and ready for the bidders. 8/10/20.

33 QQS571 Solder ? ? ILS 2/12/20 Lots avaiable in ILS mailto:jsmith@souriau.commailto:jsmith@souriau.com