DRAWING.pdf

BRANCH HD

ENGINEER

CHECKED

PREPARED

CODE/SHOP

B

SIZE REV

DATE

PHONE

CONCURRENCE

CONCURRENCE

PROCESS IMPROVEMENT OFFICE

SHOP 64/99

FACILITY / SERVICE REQUEST #:

DEPARTMENT OF THE NAVY PUGET SOUND NAVAL SHIPYARD

BREMERTON, WASHINGTON

REVISION

REV SHT DESCRIPTION BY

SHEET 1 OF 18

PI-99-10182021 ACONCURRENCE

CONCURRENCE

S/99 360-476-0318 NO DEVIATIONS SHALL BE MADE WITHOUT AUTHORIZATION UNLESS NOTED

OTHERWISE.

REFERENCE

THIS DRAWING DOES NOT REQUIRE A DISTRIBUTION STATEMENT. IN

ACCORDANCE WITH DOD5200.1-R THIS DOCUMENT IS UNCLASSFIED AND

DOES NOT WARRANT AN FOUO STATEMENT IAW DOD 5200.1-R AP3.2.1. THIS

DRAWING DOES NOT CONTAIN CRITICAL TECHNOLOGY AS DEFINED BY

NAVSEA 5230.12.

CAGE CODE DRAWING No.

82522

DATE APPROVED

DISTRIBUTION STATEMENT D: Distribution authorized to DOD and U.S.

DOD contractors only. Administrative/operational use. Other requests for this document shall be referred to COMNAVSEASYSCOM (SEA OOD)

/S/ K. VARNER 10/18/2021

/S/ M. ORMOND 10/18/2021

/S/ J. BRAATEN 10/18/2021

/S/ R. BUCHTA 03/07/2022

UPDATED FIRE BOX

A 13 ADDED LIP DETAIL K. VARNER 02/28/2022 R. BUCHTA

A 8 CHANGED CAMEL BACK

LENGHT TO 9-3/4"

K. VARNER R. BUCHTA03/07/2022

A 8 ADDED NOTE TO PC# 8B

TO DRILL AND TAP TOP

HOLES TO 1/4"-20

K. VARNER R. BUCHTA03/07/2022

A ALL ADDED HOOK FOR NOZZLE K. VARNER R. BUCHTA03/07/2022

REV.

SHEET 2 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

GENERAL NOTES

1. PURPOSE

1.1. THIS DRAWING WAS PRODUCED TO SUPPORT THE

MANUFACTURE OF FIRE BOXES.

2. GENERAL

2.1. DIMENSIONAL TOLERANCES SHALL BE THE FOLLOWING UNLESS

OTHERWISE SPECIFIED:

2.1.1. 1/16” UP TO 12” INCLUSIVE

2.1.2. 1/8” OVER 12” UP TO 72” INCLUSIVE

2.1.3. ¼” OVER 72”

2.1.4. ¼ DEGREE ANGULAR

2.1.5. 1/32” FOR HOLES

2.2. WHERE MIL-SPECS, STANDARDS, PROCESS INSTRUCTIONS,

DRAWINGS ARE NOTED ON THIS DRAWING, THE LATEST REVISION

SHALL BE IN EFFECT UNLESS ADHERENCE TO A DEFINITE REVISION

IS NECESSARY AND SPECIFIED.

2.3. COPIES OF THIS DRAWING ARE AVAILABLE IN PDF FORMAT FROM

S/99, S/64 PROCESS IMPROVEMENT DRAWING OFFICE.

3. SAFETY

3.1. BREAK ALL EXPOSED SHARP EDGES AND CORNERS WITH A

MINIMUM OF A 1/16” ROUND/CHAMFER

3.2. ALL BURRS AND OTHER POTENTIALLY HARMFUL LEFTOVERS

FROM MANUFACTURING/MODIFYING SHALL BE REMOVED TO

PREVENT INJURY.

4. WELDING AND NDT REQUIREMENTS

4.1. UNLESS OTHERWISE STATED ALL STRUCTURAL JOINTS SHALL BE

WELDED TO A MINIMUM SIZE OF 3/16” FILLET/BEVEL WELD.

4.2. MANUFACTURED BY PSNS: ALL WELDING OF ALUMINUM SHALL

BE IN ACCORDANCE WITH (IAW) PSNS WELD PROCEEDURE WP-

FAC REV A. NON-DESTRUCTIVE TESTING (NDT) TO BE PRFORMED

ON ALL ROOT AND FINAL WELDS SHALL BE A VT. ALL WELDING OF

STRUCTURAL STEEL SHALL BE IN ACCORDANCE WITH (IAW) PSNS

WELD PROCEDURE WP-FAC REV A. NON-DESTRUCTIVE TESTING

(NDT) TO BE PERFORMED ON ALL ROOT AND FINAL WELDS SHALL

BE A VT.

4.3. MANUFACTURE BY CONTRACTOR: ALL WELDING SHALL BE IAW

AWS D1.1 FOR STEEL AND IAW AWS D1.2 FOR ALUMINUM.

5. CORROSION CONTROL

5.1. SURFACE PREPARATION: CLEAN FERROUS METALS BY SOLVENT

CLEANING PER SSPC-SP1, FOLLOWED BY NEAR WHITE METAL

BLAST CLEANING BARE METAL PER SSPC-SP10. LOCALIZED

SURFACE PREPS CAN BE ACCOMPLISHED UTILIZING POWER

TOOLS PER SSPC-SP11, OR HAND TOOLS PER SSPC-SP2.

5.2. PAINTING OR POWDER COAT OPTIONS:

5.2.1. MIL-PRF-23236 (2-PART EPOXY): APPLY TWO COATS. EACH

COAT 4-8 MILS DRY FILM THICKNESS (DFT). TOTAL 8-16

MILLS DFT. TOPCOAT SHALL BE A DIFFERENT COLOR THAN

THE PRIME COAT. FINAL COAT COLOR SHALL BE DESIGNATED

BY THE SHOP.

5.2.2. MIL-DTL-24441 TYPE IV (2-PART EPOXY): APPLY TWO COATS.

EACH COAT 4-6 MILS DFT. TOTAL 8-12 DFT. TOPCOAT SHALL

BE A DIFFERENT COLOR THAN THE PRIME COAT. FINAL COAT

COLOR SHALL BE DESIGNATED BY THE SHOP.

5.2.3. EPOXY OR POLYESTER POWDER COATINGS ARE ACCEPTABLE

ALTERNATIVES. USE POLYESTER POWDER COATING FOR

ITEMS/COMPONENTS EXPOSED TO ULTRAVIOLET LIGHT FOR

EXTENDED PERIODS. USE EPOXY POWDER COATING FOR

ITEMS/COMPONENTS NOT EXPOSED TO ULTRAVIOLET LIGHT

FOR EXTENDED PERIODS, SUCH AS THOSE NORMALLY

LOCATED INSIDE BUILDINGS OR STRUCTURES.

5.2.4. NOTE: ENSURE POWDERCOAT DOES NOT INTERFERE WITH

THE ID OF ANY PRE-DRILLED HOLES OR INTERFERE WITH

PARTS THAT SHOULD ROTATE / HINGE.

6. FOR TECHNICAL QUESTIONS OR COMMENTS, CONTACT S/99, S/64

PROCESS IMPROVEMENT DRAWING OFFICE BY PHONE 360-476-0318

SHEET 3 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

MATERIALS LIST

PC QTY DESC MTL MTL SPEC COMMENT

1 1 PL 84" X 76" X 1/8" TH 5086-H32 ASTM B209

2 2 PL 45" X 27" X 1/8" TH 5086-H32

ALUMINUM ASTM B209

3 2 PL 45" X 27" X 1/8" TH 5086-H32

ALUMINUM ASTM B209

4 4 SURFACE MOUNT LOUVER FOR 6" WIDE X 4-3/8" HIGH OPENING MCMASTER

PART# 1667T59

5 2 PL 8" X 4" X 1/4" TH 6061-T6

ALUMINUM ASTM B209

6 1 PL 15" X 9" X 1/8" TH 5086-H32

ALUMINUM ASTM B209

7 1 PL 12" X 12" X 1/8" TH 6061-T6

ALUMINUM ASTMB209

8A 2 PL 4" X 1" X 3/4" TH 6061-T6

ALUMINUM ASTMB209

8B 2 PL 6" X 3" X X 3/4" TH 6061-T6

ALUMINUM ASTM B209

9 1 PL 9" X 7" X 1/16" TH 6061-T6

ALUMINUM ASTM B209

10A 1 ANGLE 10" X 1-1/2" X 1" X 3/16" TH 6061-T6

ALUMINUM ASTM B209

10B 2 PL 3" X 1" X 3/8" TH 6061-T6

ALUMINUM ASTM B209

11 1 PL 12" X 10" X 1/16" TH 5086-H32

ALUMINUM ASTM B209

12 2 PL 29-1/8" X 3" X 1/8" TH 5086-H32

ALUMINUM ASTM B209

13 4 HINGE 1-15/16" X 1-15/16" X 3/16" TH 316

STAINLESS

MCMASTER

PART# 1488A13

14 2 PIPE 13" L X 1/2 NPS 6061-T6

ALUMINUM ASTM B241

15 4 PL 4" X 4" X 1/4" TH 6061-T6

ALUMINUM ASTM B209

16 1 PL 6-3/4" X 1-1/2" X 1/8" TH 5086-H32 ASTM B209

A

DETAIL A

10A

10B

8 A & B

SHEET 4 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

17 15/64" 13 37/64"

1 3/4"

1/2"

1 1/16"

53 7/8"

52"

12 15/16"

1 17/32"

47 31/64"

1 51/64"

43 11/16"

43 13/32"

16 5/8" 12 13/16"

1 15/16"

1" 1 1/16"

7/16"

51 7/8"

54 5/64"

47 43/64"

3 1/4"

3 1/16"

1 1/32"

73°

13 9/64"

43 13/32"

FLAT PATERN VIEW

FRONT ELEVATION

SIDE ELEVATION

41 23/64"

52 1/64"

SHEET 5 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

B

DETAIL B

O 17/64"

R 1"

3 5/8"

5 55/64"

5 1/2"6 1/4"

7 7/16"

3/8" 1 13/64"

3/8"3/8"

3/8"

3/8"

1 7/32"

3/8" C

DETAIL C

6"

4 3/8" 4 7/8"

6 3/4"

1/4"

3/8"

6"

17 1/4"

3 7/16"

6"

17 1/4"

4 7/64"

4 11/64"

3 7/16"

FLAT PATERN VIEW

SHEET 6 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

O 17/64" 8 17/64" 1 11/16"

5 1/2"

37 1/8"

O1/2"

TYP

1 1/2"

1 1/2"

10 1/8"

6"

6 1/2"

BACK ELEVATION VIEW

BOTTOM PLAN VIEW

SHEET 7 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

2 & 3 2 & 3

43 21/64"

25 61/64" 9/16"

26 11/16"

44 3/64" 43 1/16"

25 3/4"

2 & 3

PLAN VIEW ELEVATION VIEW FLAT PATERN VIEW

7 1/2"

5 5/8" 4 7/8"

6 3/4" O 7/32"

4 5

7 5/8"

4"

O 1"

R 2"

12"

R 8"

PLAN VIEW

PLAN VIEW

PLAN VIEW

SHEET 8 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

9 3/4"

14 49/64"

8 49/64"

73°

R 2 3/4"

5 3/4"

9 3/4"

5 7/8"

6 6

FLAT VIEW

PLAN VIEW ELEVATION VIEW

8A

8A

8B

8B

R 61/64" 57/64"

1/4"

3 21/32"

3/4"

29/64"

3/8"

O 17/64" R 1/4"

R 61/64"

2 3/4"

12°

6 1/4"

5 1/2" 2 3/4"

29/64" 3/8"

3/8"ELEVATION VIEW

PLAN VIEW

ELEVATION VIEW

PLAN VIEW

3/4"

R 1/4"

O 17/64"

O 13/64"

1/4"

DRILL AND TAP

1/4"-20

SHEET 9 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

8 19/64"

7"

6 39/64"

2 39/64"

61°

36°

3/8"

3/8"

7 7/16"

21/64"

3/8"

3/8"

7 29/64"

25/64"

R 1/4"

R 1/4"

R 1"

1"

1 1/2"

12"

O 3/8"

R 1/2"

10A 10A

21/32"

27/32"

SHEET 10 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

R 1/2"

1"

1 17/64"

63/64"

1 31/64"

63/64"

13/64"

3/8"

2 15/64"

10B 10B

8 59/64"

8 15/32"

3/8" 21/64" R 3/8"

O 3/16"

7 1/8"

1 35/64"

11 13/16"

9 59/64"

INTENTIONAL GAP

FOR WATER DRAIN

8 9/16"

INTENTIONAL GAP

FOR WATER DRAIN

ELEVATION VIEW PLAN VIEW

DETAIL VIEW

PLAN VIEW ELEVATION VIEW FLAT VIEW

SHEET 11 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

3" O 9"

12 12

7"

13"

1/2 NPS

KNURL FULL DIAMETER

7" CENTERED LENGTH

14 14

2"

2" 1 3/8"

O 13/64"

13 15

O 7/8" R 59/64"

3 59/64"

3 55/64"

PLAN VIEW ELEVATION VIEW

ELEVATION VIEW PLAN VIEW

PLAN VIEW PLAN VIEW

6 7/64" 6 37/64"

1 1/2"

73°

1 1/4"

1 1/4"

PLAN VIEW

FLAT

ELEVATION VIEW

BENT

SHEET 12 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

25 1/8"

5 1/8"

4 7/8"

23 7/8"

1" 2 1/2"

5 1/2"

43 1/2"

4 5/8"

24 7/8"

MEASUREMENT DETAIL MEASUREMENT DETAIL

MEASUREMENT DETAIL

1 1/4"

1 7/8"

5/8"

12 12

RING MEASUREMENT DETAIL

SECTION FOR CLARITY

DRILL HINGE MOUNT

HOLES AS REQUIRED

5 5

5 5

14 14

10B

10B

10B

10B

10A

10A

10A

8B 8A 16

12 3/4"

HOOK WELDED CENTERED

FRONT TO BACK APPROX

12-3/4" FROM CENTER LINE

OF CAMEL BACK

SHEET 13 OF 18

SIZE DRAWING NO.

PI-99-10182021B ALIP MEASUREMENT DETAIL

1 1/8"

1 1/8"

THIS LIP TO RUN ENTIRE

WIDTH OF OPENING

THIS LIP TO RUN ENTIRE

WIDTH OF OPENING

SHEET 14 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

36 7/64"

3"

1"

R 1"

CUTOUT PLACEMENT CRUCIAL. CUTOUT, COVER AND

PIPE STANDOFF'S MUST ALIGN FOR 1-1/2 NPS PIPE

TO SUPPORT AND PASS THROUGH.

COVER REMOVED

FOR CLARITY

WATER DRAINAGE

DO NOT CLOSE

OFF GAPS

2 15/32"

1/8"

5 3/4"

ELEVATION VIEW

PLAN VIEWSPANNER BOX DETAIL

VALVE PASS THROUGH DETAIL

10A

10B

SHEET 15 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

TYP 1/8

TYP1/8

TYP 1/8

TYP1/8

TYP 1/8TYP1/8

TYP 1/8 TYP1/8

TYP1/8

TYP1/8

TYP 1/8

TYP 1/8

TYP1/8

TYP 1/8

TYP 1/8

TYP 1/8

TYP1/8

TYP 1/8

TYP 1/8

TYP1/8

TYP1/8

THIS WELD APPLIES TO

CAMELBACK / BOX WELD.

WELD DETAIL

1 1

7 7

THIS WELD APPLIES

TO FULL WIDTH LIP

THIS WELD APPLIES

TO FULL WIDTH LIP

SHEET 16 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

TYP 1/8

D

DETAIL D

TYP 1/8

TYP 1/8

TYP1/8

WELD DETAIL

4 4

12 12

10B

10A

10A

10B

SHEET 17 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

TYP 1/8

TYP 1/8

TYP 1/8

WELD DETAIL

10B

10B

1/16

TYP1/16"

SEE NOTE

SHEET 12

SHEET 18 OF 18

SIZE DRAWING NO.

PI-99-10182021B A

NOTE: FABRICATING SHOP / VENDOR NOT REQUIRED TO APPLY SIGNAGE.

SIGNING WILL BE DONE BY IEI DEPT PER APPLICABLE DRAWING / INSTRUCTION.