Battery_Specifications_and_Technical_Drawings.pdf
PDF 98 KB Posted
- Attached to
- Battery Packs Federal contract opportunity
- Solicitation number
- 1333MJ25Q0004
About this file
This is a technical specification document and schematic drawings for MAPCO2 battery packs required by NOAA-PMEL-EDD. The specifications detail two battery pack designs - a "Regular Pack" (CO2-05-01) and "Large Pack" (CO2-05-03) configuration.
The battery packs must be air-freight shippable with a maximum weight of 150 lbs including packing materials. They require an operating temperature range of -10 to 35°C or better, with maximum dimensions of 5.5 inches diameter and 26.0 inches length. The construction calls for 22 AWG or thicker stranded wire with resistance welded or soldered internal connections and Molex connector pin terminations (39-01-2040) with specific color-coded pins. Both configurations use D-size 1.5V alkaline-manganese dioxide cells arranged in multiple strings, with the Regular Pack containing 149 total cells (11 layers, 14 cells per layer) and the Large Pack containing 183 cells (13 layers, 14 cells per layer). The packs have two circuits - a CPU section delivering minimum 14V DC and an Iridium section delivering minimum 11V DC, with diode isolation using 1N5821 and 80SQ045 diodes respectively.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| Sol_1333MJ25Q0004_Amd_0001.pdf | ||
| 0021_SON_Bott.docx | DOCX document | |
| Sol_1333MJ25Q0004.pdf | ||
| 50021_Combined_Synopsis_Cover_Page_FAC_2025-02.docx | DOCX document |
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Text version
MAPCO2 MAPCO2 Battery Specifications - 2024
1. Packs must be shippable by air freight
a. Total mass of individual item plus miniumum required packing materials shall not exceed 150 lbs
2. Operating temperature range shall be -10 to 35 degrees Celcius or better (i.e -20 to 50 C would be acceptable)
3. Assembly of battery shall have dimensions
a. Less than or equal to 5.5 inches in diameter
b. Less than or equal to 26.0 inches in length
4. Conductor construction shall be as follows:
a. All wire 22 AWG or thicker (i.e. 20 or 18 AWG would also be acceptable)
b. All wire stranded core construction
c. Internal connections bonded by resistance welding or soldering
d. Molex connector pin terminations crimped and strain relieved with heat shrink tubing
5. Component Specifications shall meet or exceed the following:
Pack Part 1: CPU Battery
Termination B: Molex Connector 39-01-2040, pin terminals 39-00-0039 Pin 1 = battery negative, black Pin 2 = battery positive, red Pin 3 = iridium negative, grey
Pin 4 = iridium positive, purple
Circuit caracteristics, pin 1 to pin 2:
Open Current Voltage = 14 V DC minium Circuit caracteristics, pin 3 to pin 4:
Open Current Voltage = 11 V DC minium
14 Cells / Layer 11 Layers
5.85 Max
14.4V @ 1.6v/cell nom22 AWG Teflon insulated wire
9 Cells / String
9 Cells / String
D1
D15
15 Strings Total
D2-D14
1N5821
7 Cells / String D1
2 Strings Total
D2
80SQ045
11.2V @ 1.6v/cell nom18 AWG Teflon insulated wire red blk gry purp
12/28/2005 Moored CO2 Battery Pack
DESIGNED FOR 5 MINUTE EQUILIBRATION CYCLE
SEE SPREADSHEET COmet BATTERY 051227.XLS
CPU SECTION :
9 Cells per string (14.4V @ 1.6V per cell) 15 Strings Total Diode Isolated with 1N5821 Diodes
Iridium Section :
7 Cells per string (11.2V @ 1.6V per cell) 2 Strings Total Diode Isolated with 80SQ045 Diodes
149 Cells total per pack
11 LAYERS, 14 CELLS PER LAYER, 5 DUMMIES
D-size Cell, 1.5 Volt, Alkaline-Manganese Dioxide All diodes must be accessible for testing.
All wire 600V Teflon insulated.
Moored CO2 system Battery Pack PMEL p/n CO2-05-01
REGULAR PACK
PROJECT:
FILE:
CONTACT:
PHONE:
NOAA-PMEL-EDD
7600 Sand Point Way NE
Seattle, WA 98115 pCO2 MOORINGS
BATTERY PACK Pco2-05-01
RANDY BOTT/PAT MCLAIN
206 526 6438/6700
MOLEX
MINI-FIT
CONNECTOR
39-01-2040
TERMINALS
39-00-0039-C
MINI-FIT
39-01-2040
BACK
BLACK= PIN 1
RED= PIN 2
GRAY= PIN 3
PURPLE= PIN 4
1/1/2002 rev 0.0
14 Cells / Layer
13 Layers
5.85 Max
14.4V @ 1.6v/cell nom22 AWG Teflon insulated wire
9 Cells / String
18 Strings
Total
1N5821
7 Cells / String
3 Strings
Total
80SQ045
11.2V @ 1.6v/cell nom 18 AWG Teflon insulated wire red blk gry purp
07/12/2011
Moored CO2 Battery Pack
DESIGNED FOR 10 MINUTE EQUILIBRATION CYCLE
SEE SPREADSHEET CO2MET BATTERY 051228.XLS
CPU SECTION :
9 Cells per string (14.4V @ 1.6V per cell)
18 Strings Total
Diode Isolated with 1N5821 Diodes
Iridium Section :
7 Cells per string (11.2V @ 1.6V per cell)
3 Strings Total
Diode Isolated with 80SQ045 Diodes
183 Cells total per pack
13 LAYERS, 14 CELLS PER LAYER,
D-size Cell, 1.5 Volt, Alkaline-Manganese Dioxide
All diodes must be accessible for testing.
All wire 600V Teflon insulated.
Moored CO2 system Battery Pack
PMEL p/n CO2-05-03
LARGE PACK
PROJECT:
FILE:
CONTACT:
PHONE:
NOAA-PMEL-EDD
7600 Sand Point Way NE
Seattle, WA 98115
Pco2 SYSTEMS
Co2met batteries pc02-05-03
RANDY BOTT/PAT MCLAIN
206 526 6438/6700
MOLEX
MINI-FIT
CONNECTOR
39-01-2040
TERMINALS
39-00-0039-C
MINI-FIT
39-01-2040
BACK
BLACK= PIN 1
RED= PIN 2
GRAY= PIN 3
PURPLE= PIN 4
| Local Disk |
| file:///Y/PO%20&%20P-Card%20Documentation/Weiming's%20procurement%20folder/Procurement/FY25/CO/0021%20Battery%20Packs%20Bott/MAPCO2%20%20Battery%20Specifications%20-%202024.txt |
| CO2MET batteries pCO2 -05-03_w_conn.pdf |
| CO2MET batteries pCO2 -05-03_w_conn.vsd |
| Page-1 |
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