Attachment H - STI External Inspection Report Template.docx

DOCX document 187 KB Posted

Attached to
SP-POL-CMP-INSPECT-FY24-CAF Federal contract opportunity
Solicitation number
W9128F23Q0098
Issued by
Department of the Army Corps of Engineers Engineering District Omaha

About this file

This document is an inspection report template for steel tanks at U.S. Army Corps of Engineers facilities. The template provides guidelines for inspecting and reporting on various tank components including construction, foundation, appurtenances, coating, piping systems, and fire protection. It includes sections for general tank information, inspection comments, findings and recommendations separated into mandatory repairs, short-term repairs, and long-term repairs. Appendices provide templates for inspection checklists, engineering drawings, tank measurements, and photographs. Recommended future inspection dates must comply with state regulations if applicable or be based on calculations by the STI-certified inspector.

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Other files attached to SP-POL-CMP-INSPECT-FY24-CAF, newest first.
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W9128F23Q0098 Amd 0001 - CAF.pdf PDF
Attachment C - Tank Data Sheet.xlsx XLSX spreadsheet
Attachment B_CAF.xlsx XLSX spreadsheet
Attachment A - General Installation Security Requirements.pdf PDF
W9128F23Q0098 - CAF.pdf PDF

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Text version

STI In-Service Inspection Report Installation, State

US Army Corps of Engineers Omaha District STI In-Service Inspection Report

[Location] [Facility Number] [Tank Number]

US Army Corps of Engineers Center of Expertise for Petroleum, Oils and Lubricants

(USACE POL-MCX)

[DATE]

Table of Contents

ACRONYMS AND ABBREVIATIONS3
GENERAL SUMMARY4
INSPECTION DATE5
STATE REGULATIONS5
PREVIOUS INSPECTION DATES5
RECOMMENDED FUTURE INSPECTION DATES5
GENERAL TANK INFORMATION6
A.GENERAL PROJECT INFORMATION7
1.STI SP001 Inspection7
2.Site Information7
B.TANK INSPECTION COMMENTS7
1.Tank Construction7
2.Tank Foundation7
3.Tank Appurtenances7
4.Tank Coating7
5.Tank Piping System7
6.Fire Protection System7
7.Secondary Containment8
C.FINDINGS AND RECOMMENDATIONS8
1.MANDATORY REPAIRS per STI SP001, UFC 3-460-01, NFPA 30, or NFPA 30A8
2.SHORT TERM REPAIRS9
3.LONG TERM REPAIRS10
APPENDIX A: ENGINEERING CALCULATIONS AND DRAWINGS12
TANK CONFIGURATION DIAGRAM12
TANK UT MEASUREMENTS13
APPENDIX B: STI SP001 FORMAL EXTERNAL INSPECTION CHECKLIST14
APPENDIX C: STI SP001 MONTHLY INSPECTION CHECKLIST15
APPENDIX D: STI SP001 ANNUAL INSPECTION CHECKLIST16
APPENDIX E: PHOTOGRAPHS17

ACRONYMS AND ABBREVIATIONS

APIAmerican Petroleum Institute
ASMEAmerican Society of Mechanical Engineers
ASNTAmerican Society of Non-Destructive Testing
ATGAutomatic Tank Gauge
BBLBarrel
CFRCode of Federal Regulations
CPCathodic Protection
DFTDry Film Thickness
HLAHigh Level Alarm
HLCSHigh Level Control Shutoff
HHLAHigh-High Level Alarm
LLALow Level Alarm
LLLALow-Low Level Alarm
MFLMagnetic Flux Leakage
MTMagnetic Particle Testing
NACENational Association of Corrosion Engineers
NDTNon-Destructive Testing
NFPANational Fire Protection Association
PSIPounds per Square Inch
PTPenetrant Testing
P/VPressure/Vacuum
RPRecommended Practice
PSTProduct Saver Tank
RTRadiography Testing
STISteel Tank Institute
TMLThickness Measurement Location
TRVThermal Relief Valve
UFCUnified Facilities Criteria
UFGSUnified Facilities Guide Specifications
ULSUltra Low Sulfur
UTUltrasonic Testing
VTVisual Testing

GENERAL SUMMARY

Summary of Inspection

INSPECTION DATE

Inspection Date: 1 January 20XX Equipment Used:

Manufacturer:
Model Number:
Calibration Method:

Inspector(s):

STATE REGULATIONS

State Regulation for STI In-Service Tank InspectionsXX Years
State Regulation for STI Out-of-Service Tank InspectionsXX Years

NOTE: If there are no state regulations for tank inspections then N/A shall reside in-place of the number of years between inspections. If state regulations reside, the recommended future inspections dates shall be based on whichever is more stringent between the STI inspector’s calculations and the State regulations.

PREVIOUS INSPECTION DATES

Inspection Date: 1 January 20XX

RECOMMENDED FUTURE INSPECTION DATES

STI Out-of-Service (Internal) Inspection Date:1 January 20XX
STI In-Service (External) Inspection Date:1 January 20XX

[Name] [Title] [Company] STI Certified Inspector No. [XXXX]

GENERAL TANK INFORMATION

ITEM
DESCRIPTION

Owner

Location

Facility Number

Tank Number

State / Country

City

Inspection Date

Tank Manufacturer

Design Standard

Date of Construction

Tank Contents

Tank Serial Number

Tank Diameter

Tank Length

Product Height

Tank Capacity

Tank Foundation

Tank Construction

Interior Coating System

Exterior Coating System

Level Gauging

Venting

Strapping Charts

Overfill Protection

Piping (Size and Material)
Receipt

Issue

Water Draw-Off

Level Alarms

Secondary Containment

A. GENERAL PROJECT INFORMATION

1. STI SP001 Inspection

XXXX

2. Site Information

XXXX

B. TANK INSPECTION COMMENTS

1. Tank Construction

XXXX

2. Tank Foundation

XXXX

3. Tank Appurtenances

a. Venting

XXXX

b. Emergency Venting

XXXX

c. Manways

XXXX

d. Water Draw-Off

XXXX

e. High Level Shutoff Valve

XXXX

f. Level Alarms

XXXX

g. Gauging

XXXX

h. Pumps

XXXX

i. Stairs and Platforms

XXXX

j. Grounding and Bonding

XXXX

4. Tank Coating

XXXX

5. Tank Piping System

XXXX

6. Fire Protection System

XXXX

7. Secondary Containment

XXXX

C. FINDINGS AND RECOMMENDATIONS

XXXX.

1. MANDATORY REPAIRS per STI SP001, UFC 3-460-01, NFPA 30, or NFPA 30A Mandatory repairs represent items that require immediate attention, in order to prevent imminent risk to system operators, equipment integrity, or the adjacent environment. The tank should remain out of service until these repairs are completed.

1. Title Observation: Description Reference: Description Recommendation: Description

Title Observation: Description Reference: Description Recommendation: Description

2. SHORT TERM REPAIRS

Short-term Repairs that directly relate to the long-term preservation of the asset. Short-term repairs represent items that should be addressed in a timely manner in order to prevent future potential risks to system operators, equipment integrity, or the adjacent environment. These items may be required by Federal, State and Local Codes or by Military Criteria.

1. Title Observation: Description Reference: Description Recommendation: Description

Title Observation: Description

3. LONG TERM REPAIRS

Long-term Repairs that directly relate to repair/upgrade of an asset to bring it up to the current standard from the standard at time of construction. Long-term Repairs represent items that should be addressed in a timely manner in order to prevent future potential risks to system operators, equipment integrity, or the adjacent environment.

1. Title Observation: Description Reference: Description Recommendation: Description

Title Observation: Description

APPENDIX A: ENGINEERING CALCULATIONS AND DRAWINGS

TANK CONFIGURATION DIAGRAM

TANK UT MEASUREMENTS

APPENDIX B: STI SP001 FORMAL EXTERNAL INSPECTION CHECKLIST

APPENDIX C: STI SP001 MONTHLY INSPECTION CHECKLIST

APPENDIX D: STI SP001 ANNUAL INSPECTION CHECKLIST

APPENDIX E: PHOTOGRAPHS

E.1: Tank XX North View E.2: Tank XX South View

E.3: Tank XX East View E.4: Tank XX West View

E.5: Picture Description E.6: Picture Description

E.7: Picture Description E.8: Picture Description

E.9: Picture Description E.10: Picture Description

E.11: Picture Description E.12: Picture Description

E.13: Picture Description E.14: Picture Description

E.15: Picture Description E.16: Picture Description image3.jpeg image4.jpeg image5.jpeg image1.png image2.jpeg image6.gif

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