Attachment 2_Statement of Work.pdf

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CGC LEGARE OWS REMOVE/INSTALL Federal contract opportunity
Solicitation number
70Z080-20-Q-P45C6000
Issued by
Department of Homeland Security US Coast Guard

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USCGC LEGARE (WMEC 912)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2020

Developed By: Julius K Toida

(Rev-0, 24 March 2020)

USCGC LEGARE (WMEC-270B) DOCKSIDE AVAILABILITY FY2020

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: Oily Water Separator, Replace WORK ITEM 2: Hydraulic Oil Purifier, Remove iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 901 WMEC 182-011, Rev B, Foundation Mods, GEA Westfalia OWS Install

Coast Guard Drawing 901 WMEC 245-019, Rev A, Hydraulic Oil Purifier (HOP), Removal

Coast Guard Drawing 901 WMEC 320-035, Rev AM, As-Built Electrical One Line Diagram

Coast Guard Drawing 901 WMEC 320-076, Rev A, Electrical Power Sys Mods, GEA Westfalia OWS Install

Coast Guard Drawing 901 WMEC 320-079, Rev -, OWS Booster Pump and Cooling Fan

Coast Guard Drawing 901 WMEC 437-010, Rev E, Integrated Tank Lvl Indicating Sys Block & Elem Wrg Diag & Details

Coast Guard Drawing 901 WMEC 555-014, Rev A, AFFF Eng Rm Bilge Sprinkling Mod

Coast Guard Drawing 901 WMEC 593-033, Rev C, Piping Mods, GEA Westfalia OWS Install

Coast Guard Drawing 901 WMEC 635-001, Rev K, Hull Thermal & Acoustic Insulation A/D

Coast Guard Drawing 905 WMEC 182-007, Rev A, Foundation Mods, GEA Westfalia OWS Install

Coast Guard Drawing 905 WMEC 245-011, Rev -, Hydraulic Oil Purifier (HOP), Removal

Coast Guard Drawing 905 WMEC 320-014, Rev AH, Electrical One Line Diagram

Coast Guard Drawing 905 WMEC 320-055, Rev A, Power Sys Mod, GEA Westfalia OWS Install

Coast Guard Drawing 905 WMEC 555-013, Rev C, AFFF Engine Room Bilge Sprinkling Mod

Coast Guard Drawing 905 WMEC 593-021, Rev C, Piping Mods, GEA Westfalia OWS Install

Coast Guard Drawing 905 WMEC 635-001, Rev F, Hull Thermal & Acoustic Insulation A/D

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2018, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard Electrical Cable Test v (Rev-0)

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

‘Reflex’ Installation, Operating and Maintenance Instructions SI0136de-enM / 07-12

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

ASTM International ( ASTM) F1387, 2012, Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings

ASTM International (ASTM) F1387, 2012, Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings

ELWA Drawing 27832_KVW-45 Rev A2 Sheet 1, dated 9-18-2012

GEA Westfalia Installation Instructions No. 2058-9601-020 Edition 0211

GEA Westfalia Separator Device list CP, P1451546584-9913-DVL000A Rev A dated 2015-10-19

GEA Westfalia Separator Drawing 8106-2021-029 Rev. 02, dated 2016-01-20

GEA Westfalia Separator Drawing P1451546584-9913-LAY000B dated 2015-10-19

GEA Westfalia Separator Drawing P1451546584-9913-PID000A dated 2015-10-19

GEA Westfalia Separator Operating Data Sheet P1451546584-9913-PDS000 dated 2015-10-19

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure vi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 N GEA Westfalia

BilgeMaster-E 500 Clean Design

NSN: 4330-01-F15-4501 PN:

WSE 5-01-037

1 ea. 76,640.00

1 N ELWA Preheating Unit PN: KVE-45 1 ea. 15,000.00 1 N Duplex Strainer, Flanged PN: ST053010BF11TS 1 ea. 3,209.97

1 N Booster Pump Control Panel

PN: BCP11-0.5-D-L1-E2-

POL-PRL-DSP

1 ea 2950.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4 (Inspection report particulars)):

Work Item

Title

This section is not applicable to this package.

viii (Rev-0)

PRINCIPAL CHARACTERISTICS

270' WMEC (B-CLASS)

PHYSICAL

Length overall 270' 0" Length between perpendiculars 255' 0" Beam molded 38' 0" Depth molded, main deck amidships, 01 level amidships

23' 7" 31' 4"

Full load displacement 1,886 long tons Draft, full load to baseline amidships 14' 2" Highest projection above baseline *height approximated

≈ 110' 0"

Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,650 BHP each Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475

KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Number of propellers 2 Propeller diameter 9' 0" Number of blades, each 4 Pitch Controllable Shaft RPM 260 Shaft diameter 10.55" at exit of hull Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 79,950 gal.

JP-5 total (95%) 19,626 gal.

Potable water total (100%) 8,553 gal.

Hydraulic & lube oil total (95%) 2,561 gal.

1 (Rev-0)

00000_0220_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work

2 (Rev-0) subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor shall be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 shall be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor shall be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor shall provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s shall be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor shall ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

3 (Rev-0)

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 shall be considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Large Quantity Generator (LQG).

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

4 (Rev-0)

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

TCTO_TM2020_59300_JAN_0719_270

WORK ITEM 1: Oily Water Separator, Replace

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to remove and dispose of the existing Oily Water Separator (OWS) and to install the GEA Westfalia Oily Water Separator and associated ELWA electric preheating unit in the hold level of the Engine Room, Compartment 3-103-0-E.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

N GEA Westfalia BilgeMaster-

E 500 Clean Design

NSN: 4330-01-F15-4501

PN: WSE 5-01-037

1 ea. 76,640.00

N ELWA Preheating Unit PN: KVE-45 1 ea. 15,000.00 N Duplex Strainer, Flanged PN: ST053010BF11TS 1 ea. 3,209.97 N Potable Water Booster Pump NSN: 4320-01-F20-5936/PN:

96082495 1 ea 858.00

N Booster Pump Control Panel PN: BCP11-0.5-D-L1-E2-POL-

PRL-DSP

1 ea 2950.00

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 901 WMEC 182-011, Rev B, Foundation Mods, GEA Westfalia OWS Install

Coast Guard Drawing 901 WMEC 320-035, Rev AM, As-Built Electrical One Line Diagram

Coast Guard Drawing 901 WMEC 320-076, Rev A, Electrical Power Sys Mods, GEA Westfalia OWS Install

Coast Guard Drawing 901 WMEC 320-079, Rev -, OWS Booster Pump and Cooling Fan

Coast Guard Drawing 901 WMEC 437-010, Rev E, Integrated Tank Lvl Indicating Sys Block & Elem Wrg Diag & Details

Coast Guard Drawing 901 WMEC 555-014, Rev A, AFFF Eng Rm Bilge Sprinkling Mod

Coast Guard Drawing 901 WMEC 593-033, Rev C, Piping Mods, GEA Westfalia OWS Install

Coast Guard Drawing 901 WMEC 635-001, Rev K, Hull Thermal & Acoustic Insulation A/D

Coast Guard Drawing 905 WMEC 182-007, Rev A, Foundation Mods, GEA Westfalia OWS Install

Coast Guard Drawing 905 WMEC 320-014, Rev AH, Electrical One Line Diagram

12 (Rev-0)

Coast Guard Drawing 905 WMEC 320-055, Rev A, Power Sys Mod, GEA Westfalia OWS Install

Coast Guard Drawing 905 WMEC 555-013, Rev C, AFFF Engine Room Bilge Sprinkling Mod

Coast Guard Drawing 905 WMEC 593-021, Rev C, Piping Mods, GEA Westfalia OWS Install

Coast Guard Drawing 905 WMEC 635-001, Rev F, Hull Thermal & Acoustic Insulation A/D

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2018, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) F1387, 2012, Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

GEA Westfalia Separator Operating Data Sheet P1451546584-9913-PDS000 dated 2015-10-19

GEA Westfalia Separator Drawing P1451546584-9913-PID000A dated 2015-10-19

GEA Westfalia Separator Device list CP, P1451546584-9913-DVL000A Rev A dated 2015-10-

GEA Westfalia Separator Drawing P1451546584-9913-LAY000B dated 2015-10-19

GEA Westfalia Separator Drawing 8106-2021-029 Rev. 02, dated 2016-01-20

GEA Westfalia Installation Instructions No. 2058-9601-020 Edition 0211

ELWA Drawing 27832_KVW-45 Rev A2 Sheet 1, dated 9-18-2012

‘Reflex’ Installation, Operating and Maintenance Instructions SI0136de-enM / 07-12

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

13 (Rev-0)

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

NOTE

A GEA Westfalia Tech Rep will be provided by the US Coast Guard as part of the procurement contract for the OWS. The GEA technical representative will be coordinated through the CG Port Engineer and will be onsite for the last week of the installation for testing and commissioning support.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Wire ways

Structure

Piping

Deck Plating

Ventilation

Electrical Cables

Cable Racks

Hydraulic Oil Piping and Hydraulic Oil Manifold

Ballast Suction Valve Reach Rod

Purifier Water Discharge Tank

Fuel Oil Service Tanks, 4-165-3-F and 4-165-4-F

Fuel Oil Overflow Tank, 4-165-2-F

Fuel Oil Storage Tank, 4-103-0-F

Oily Waste Holding Tank, 4-165-1-F

Dirty Oil Holding Tank, 4-169-1-F

Hydraulic Oil Storage Tank, 4-162-0-F

Lube Oil Storage Tank, 3-165-2-F

CPCH PROP Sump Tanks, 4-162-1-F and 4-162-2-F

14 (Rev-0)

AFFF Bilge Sprinkling Piping

Lighting

Bulkhead and Pipe Insulation

3.1.4.1 Fluid removal. Remove up to 500 gallons of diesel fuel, 500 gallons of JP-5 fuel, and 300 gallons of waste oil and oily water to facilitate gas-freeing.

3.1.4.2 Fluid disposition, disposal. Dispose of all removed fluids in accordance with all applicable Federal, state, and local regulations. Refer to paragraph 4.1 (Tank content restoration).

3.1.5 Essential characteristics. A product equal to Lokring for the purposes of this work item, shall have the following essential functional characteristics:

Product must eliminate the need to gas free the lines and tanks being required for hot work.

Product must have the ability to be installed in a system that is not or cannot be thoroughly drained and dried.

Product must eliminate the need to flush the modified lines (as would be required for brazing or welding).

Product must have passed ASTM F1387 testing.

Product must have NAVSEA, Coast Guard and ABS approvals.

Product must have NAVSEA approval of stainless steel (SS/CRES) and 90/10 & 70/30 Copper Nickel (CuNi) fittings in fire hazardous services and systems for operating pressures to 3,300 psi (224 bar), and temperatures to 500° F (260° C).

3.1.6 OEM Drawings. The Coast Guard upon request will provide the GEA Westfalia Separator drawings, the ELWA drawing and the ‘Reflex’ Installation, Operating and Maintenance Instructions.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness an operational pre-test (by Coast Guard personnel) of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

NOTE

An initial operational test of the OWS is not required.

3.3 Electrical requirements. The Contractor shall accomplish all electrical work in accordance with SFLC Std Spec 3042, and test cables in accordance with SFLC Std Spec 3041. Existing wireways shall be utilized for new cable runs as much as possible.

3.4 Pipe hangers. The Contractor shall furnish, fit, and install new pipe hangers in accordance with MSS

SP-58.

3.5 OWS Removal. The Contractor shall remove and dispose of the existing oily water separator including but not limited to all cabling, valves, and piping as follows:

3.5.1 Power Cable Removal. The Contractor shall disconnect and dispose of circuit (3-117-1)-4EP-J from the OWS up to and including breaker J in power panel (3-117-1) as shown on Coast Guard Drawing 901

15 (Rev-0)

WMEC 320-076 or 905 WMEC 320-055, as class applicable and detailed on Coast Guard Drawing 901 WMEC 320-035 or 905 WMEC 320-014, as class applicable.

3.5.2 TLI system cable removal. The Contractor shall remove and dispose of all cables associated with OWS circuits C-OWS1, C-OWS2, C-OWS3 and C-OWS4 from the existing OWS oil content meter and OWS local control panel to the TLI System Drop 1.

3.5.3 Auxiliary sea water supply reducing station and piping removal. The Contractor shall remove and dispose of the ASW supply piping from the discharge side of the isolation valve (shown in Figure 1) on the upper level catwalk just forward of ECC down to the OWS.

3.5.3.1 The Contractor shall cut and cap the pipe approximately one foot from the discharge side of the isolation valve, leaving the isolation valve and discharge union in place.

3.5.3.2 The Contractor shall remove and dispose of all brackets, the pressure reducing station and mounting plate, gauge lines, gauges, gauge mounts and all other equipment associated with this supply line.

3.5.3.3 The Contractor shall renew any damaged or removed sheathing and insulation material as shown on Coast Guard Drawing 901 WMEC 635-001 or 905 WMEC 635-001, as class applicable. Visually inspect any newly exposed plating, and submit CFR.

3.5.4 OWS funnel and funnel discharge piping removal. The Contractor shall remove and dispose of the OWS funnel, check valve and all funnel discharge piping back to and including the elbow located at frame 158 as the discharge line turns inboard just forward of the former HOP foundation as shown on Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable (elbow shown in figure 3). The HOP effluent line shown in Figure 3 is removed when the HOP is removed via a separate work item in this package. The Contractor shall tie in the new funnel discharge line into the existing OWHT return line at this location.

3.5.5 OWS suction piping and suction strainer removal. The Contractor shall remove and dispose of the OWS suction line, check valve and strainer starting at the inlet side of the OWS suction strainer up to the OWS. The Contractor shall furnish and install a blank flange and all associated hardware and gasket as required in place of the removed suction strainer to cap off the suction line as shown on Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable. The Contractor shall remove and dispose of the strainer differential pressure gauge, tubing, and mount; and shall cap off where the gauge line connects to the suction side of the strainer (see Figure 4).

3.5.6 OWS light effluent discharge piping removal. The Contractor shall remove and dispose of the light effluent discharge line from the OWS up to the existing check valve in the discharge line located at approximately frame 163 (shown in Figure 5) as detailed in CG Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable. The check valve will remain in place and the new OWS light effluent discharge will connect in this location.

3.5.7 OWS dump to tank piping removal. The Contractor shall remove and dispose of the OWS return to tank piping from the outlet union (at the dump solenoid- shown in Figure 6 disconnected with a fire hose in its place) to where the line ties into the OWS funnel discharge piping below the deck plating inboard of the OWS as detailed in Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

16 (Rev-0)

3.5.8 OWS clean water effluent and 3-way valve removal. The Contractor shall remove and dispose of the clean water effluent piping from the outlet union of the overboard solenoid (shown in Figure 6), through and including the 3-Way valve, the piping from the 3-Way valve to the funnel, and the piping from the 3-way valve up to the tee where the OWS discharge ties into the dirty oil pump overboard discharge line (show in figure 7) as detailed in Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

3.5.9 OWS removal. The Contractor shall remove and dispose of the OWS from its existing foundation.

The foundation will be modified later in this work item to accept the install of the new ELWA preheating unit.

3.5.10 Purifier head tank removal. The Contractor shall remove and dispose of the Purifier Head Tank and foundation as detailed in CG Drawing 901 WMEC 182-011 or 905 WMEC 182-007, as class applicable.

3.6 OWS foundation install. The Contractor shall furnish and install all material necessary to modify the former Hydraulic Oil Purifier foundation to accept the installation of the GEA Westfalia OWS as shown on Coast Guard Drawing 901 WMEC 182-011 or 905 WMEC 182-007, as class applicable.

3.6.1 Foundation preservation. Upon completion of the necessary modifications and prior to the installation of the preheating unit, the Contractor shall prepare and coat all new and disturbed foundation surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Standard Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)

3.7 Preheating unit foundation install. The Contract shall furnish and install all material necessary to modify the former OWS foundation to accept the installation of the ELWA preheating unit as shown on Coast Guard Drawing 901 WMEC 182-011 or 905 WMEC 182-007, as class applicable.

3.7.1 Foundation preservation. Upon completion of the necessary modifications and prior to the installation of the preheating unit, the Contractor shall prepare and coat all new and disturbed foundation surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Standard Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)

3.8 OWS and preheating unit disassembly. The Contractor shall disassemble the government furnished OWS and Preheater units into components small enough to be carried into the vessel. The Contractor shall utilize the following GEA provided information as guidance for disassembly:

GEA Westfalia Separator Operating Data Sheet P1451546584-9913-PDS000A

GEA Westfalia Separator Drawing P1451546584-9913-PID000A

GEA Westfalia Separator Device list CP, P1451546584-9913-DVL000A

GEA Westfalia Separator Drawing P1451546584-9913-LAY000B

GEA Westfalia Separator Drawing 8106-2021-029

GEA Westfalia Installation Instructions No. 2058-9601-020

3.8.1 Component tracking. The Contractor shall keep a detailed log and track all pieces and components disassembled to ensure all items are properly accounted for upon reassembly. Submit a CFR upon completion of disassembly detailing all components removed for tracking upon reassembly

17 (Rev-0)

3.8.2 Disassembly documentation. The Contractor shall document the disassembly digitally (e.g. via digital photo or video) and submit a CFR with the digital documentation detailing the steps taken upon completion of the disassembly.

3.8.3 Parts and consumables. The Contractor shall furnish and utilize as required all necessary parts, gaskets and consumable materials to reassemble the GEA OWS and Westfalia preheating unit onboard the vessel. Any items purchased for reassembly shall be certified GEA Westfalia components or approved by a GEA Tech Rep.

3.9 OWS installation. The Contractor shall reassemble the GEA Westfalia OWS in the location previously occupied by the Hydraulic Oil Purifier. Piping interface connections are shown in Figure 8 and Table 1 and are further detailed in GEA Drawing P1451546584-9913-PID000A and Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

TABLE 1 - OWS INLET AND OUTLET PIPING CONNECTIONS

VALVE

NUMBER

TYPE OF

FLUID

NOMENCLATURE CONNECTS TO

08-7-001 Compressed Air Compressed Air Inlet From inlet filter 09-7-002 Potable Water Potable Water Inlet From PW system isolation valve 10-7-001 Oily Water Oily Water Inlet From OWHT suction strainer 06-7-001 Hot Water Hot Water Supply From Preheater Discharge 07-7-001 Hot Water Hot Water Return To Expansion Tank and Preheater

Pump Suction 11-7-001 Clean Water Clean Water Discharge To 3-Way Valve 12-7-002 Oily Water Cold Oily Water Return to Tank To OWHT after funnel check valve 95-7-001 Oily Water Oily Water Return to Tank from OCM To OWHT after funnel check valve 92-7-001 Sludge

Discharge Sludge Tank Discharge Combines with 13-7-001 and tees into discharge to Waste Oil Holding Tank 13-7-001 Light Effluent

Discharge Waste Oil Holding Tank Combines with 92-7-001 and tees into discharge to Waste Oil Holding Tank

3.9.1 Power Panel Breaker Replace. The Contractor shall remove and dispose of the existing 15A OWS breaker located in power panel (3-117-14) and shall furnish and install a new 20 AMP breaker in circuit “J” as shown on Coast Guard Drawing 901 WMEC 320-076 or 905 WMEC 320-055, as class applicable.

3.9.2 OWS power cable installation. The Contractor shall furnish and install an LSTSGU-9 power cable for circuit (3-117-14)-4P-J from power panel 3-117-14 breaker J to the newly installed OWS as shown on Coast Guard Drawing 901 WMEC 320-076 or 905 WMEC 320-055, as class applicable.

3.9.3 OWS/TLI system interconnect installation. The Contractor shall furnish and install all cable and materials necessary to integrate the OWS control cabinet with Drop 1 of the control system and the TLI system located in the engineering control center as shown on Coast Guard Drawing 901 WMEC 437-010 and Coast Guard Drawing 901 WMEC 320-076 or 905 WMEC 320-055, as class applicable.

3.9.4 Compressed air piping and filter install. The Contractor shall furnish and install all necessary components identified on Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable to insert a tee into the existing oily bilge pump compressed air supply line and install a new line from this tee through an isolation valve (located at approximately frame 158), filter and hose to the OWS supply valve 08-7-001.

18 (Rev-0)

3.9.5 Potable water supply piping modification. The Contractor shall furnish and install all fittings, piping, valves, hoses and other material necessary to connect the OWS potable water inlet valve 09-7-002 to the ships potable water system (formerly the HOP potable water supply).

3.9.5.1 The Contractor shall remove and dispose of the existing potable water isolation valve and cut the potable water supply piping back as show on Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

3.9.5.2 The Contractor shall furnish a new isolation valve and check valve and mount the valves in the overhead at approximately frame 158 as detailed in Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

3.9.5.3 The Contractor shall furnish and install a hose as detailed in Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable from the isolation valve to the OWS potable water inlet valve 09-7-002 as shown on GEA Drawing P1451546584-9913-PID000A.

3.9.5.4 The Contractor shall furnish and install a new booster pump and foundation and all fittings, piping, valves, hoses and other material necessary to connect the new booster pump to the OWS and existing potable water piping as detailed in Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

3.9.5.5 The Contractor shall furnish and install condenser and foundation and all fittings, piping, valves, hoses and other material necessary to connect the condenser to the new booster pump piping as detailed in Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

3.9.5.6 The Contractor shall install booster pump control panel as detailed in Coast Guard Drawing 901 WMEC 320-035, Coast Guard Drawing 901 WMEC 320-076, and Coast Guard Drawing 901 WMEC 320-079, or Coast Guard Drawing 905 WMEC 320-014, and Coast Guard Drawing 905 WMEC 320-055, as class applicable.

3.9.5.6.1 The Contractor shall furnish and install an LSTSGU-4 power cable for circuit (2-145-2)-4P-K from power panel 2-145-2 breaker K (A Class) or for circuit (2-145-2)-4P-J from Breaker J (B class) to the newly install control panel as detailed in Coast Guard Drawing 901 WMEC 320-035, Coast Guard Drawing 901 WMEC 320-076, and Coast Guard Drawing 901 WMEC 320-079, or Coast Guard Drawing 905 WMEC 320-014, and Coast Guard Drawing 905 WMEC 320-055, as class applicable.

3.9.5.6.2 The Contractor shall furnish and install an LSDSGU-4 power cable for circuit (2-145-2)-4P-K (A class) or for circuit (2-145-2)-4P-J (B class) from booster pump control panel to the newly installed condenser cooling fan as detailed in Coast Guard Drawing 901 WMEC 320-035, Coast Guard Drawing 901 WMEC 320-076, and Coast Guard Drawing 901 WMEC 320-079, or Coast Guard Drawing 905 WMEC 320-014, and Coast Guard Drawing 905 WMEC 320-055, as class applicable.

3.9.5.6.3 The Contractor shall furnish and install an LSTSGU-4 power cable for circuit (2-145-2)-4P-K (A class) or for circuit (2-145-2)-4P-J (B class) from booster pump control panel to the newly installed booster pump as detailed in Coast Guard Drawing 901 WMEC 320-035, Coast Guard Drawing 901 WMEC 320-076, and Coast Guard Drawing 901 WMEC 320-079, or Coast Guard Drawing 905 WMEC 320-014, and Coast Guard Drawing 905 WMEC 320-055, as class applicable.

19 (Rev-0)

3.9.6 OWS suction piping and suction strainer install. The Contractor shall install the government furnished 1-inch duplex suction strainer, and furnish and install the 1-inch suction piping as detailed in Coast Guard Drawing 901 WMEC 593-033 or 905 WMEC 593-021, as class applicable.

3.9.6.1 The Contractor shall furnish and install 1 inch suction pipe from the inlet side of the duplex strainer to terminate inside the Oily Waste Holding Tank (4-165-1-W) as far inboard as possible. The suction pipe shall terminate with sufficient space available for a foot valve to be installed within 1 inch to 1-1/2 inch above the tank bottom.

3.9.6.2 The…

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