Appendix A Actuator SOW App A_Cross Lake Dam_2023-08-11.pdf

IM JOB SPEC SHEET Job No:52727A

Rev: ORG Customer: WHIPPS, INC P. ~ . ''J: 9328

P.O ... cm No:

Valve Data Manufacturer: UNKNOWN

Size: UNKNOWN Type: UNKNOWN

Torque(ft-lb) : 250

Valve Stem Data Dimensions - Inches

Diameter (inches): 2.500 Pitch (inches) : .250 Lead (inches): .500

Hand: Left Valve Opens: Up

Srroke (inches): 204.000 -CTDS-Full Stroke: 408.000

>:rok:c Time (Sec): 1020 Ourput Rotation: CW To Close

Project: PINE RIVER DAM, MN

Actuator Data Quantity: 13

EIM Model No: 3FNK-3 Outline Dwg: 3-0001/16G

84195-2H Assembly Dwg: 838540-1

838540·2 Instruction: Tech Manual Enclosure: Watertight NEMA 4/IP65 RPM Out: 025

Torque Spring: 83464·5 White Motor Gears: 33941/33927

Handwheel Gears: 16/32 33941/34545 Drive Sleeve/Worm: 35600-2R 68:2R

Lubrication: #221 Moly 800 E.P.

Special Cover: Lockable C/S Cover

Nameplate: 36685 NEMA 4X, IP 66

Motor Data

Horsepower: 1.0

RPM: 1725

Volts: 460 Vac Hertz: 60 Phase: Three

Run Amps (15 min): 4.0 Stall Amps: 12.8

Motor Part No.: 9C4603FC·F Motor Heater: In Motor dditional Accessories, Services & Notes:

Torque Switches:

Dial Setting fl-lb Output:

Notes:

Valve Adaption:

:.!m Nut Tapping:

2 3 4 5 6 7 8 215 251 266 322 358 394 429

Approximate only. Actual torque requires test by dynomometer.

Separate 3 Pl. terminal strip required for connection of motor heater.

Customer Tag No(s) Not Ordered From EIM By Others (Ship 35594-2.25 Blank - Not Returned)

Entry Fonn: OW Entered: JR 09/22/99

Date: 09/22/99

Electrical Data Wiring Diagram: *52727 ·

Power Voltage: 460 Vac, 3 phase, 60 Hz M2CP Frame: 84108·4A 4T·4G (10T)

N Number: On1 Transformer: 84143·3 (460/115, 12 &18V

Contactor: 84045 Assy

LSM: 84112·04A

Position Switches: LSC,LSO,LSA&LSB(16Contact Torque Switches: TSC & TSO

Space Heater: 1500 Ohm, 25W (115V) Pushbuttons: None

Selector Switch: None Position Lights: C(grn),O(red) No Lens

Lamp No. 3: Power On (no lens)

TBM: 83943·04

Lamp No. 4: Over Torque (no lens) FMC Futronic: II 83957·3, 3ph (600) Potentiometer: 1000 Ohm, 84057

MDPI gear assy: 84055-0n1 Pot input ge;rr: 36462·24

Pot. Input Shaft: P4042·90 Cover Assembly: 84350-00A

Control Functions: Position Seat (no G to H jumper on LSM), Momentary P.B. (jumper 5 to 6 on TB 36539 Thermostat

PBM: 8419S-2H 3B,2L,SS Handle· Thermostat: Space Heater

TIS Shaft Rotates: CCW To Close Loss Of Signal : Valve Does Not Move

L1

T2 n

~---~IF31r---~

6) --, ----s~ s r- - OFF Remote'-- - - - I - ~ Local ~ • (auto) rlS (hand) I S

I STOP D 51 I ' -

15 < ti;> I c~:~ ·

I::\'. I 11 ~ I oEl : 5) .. I

.r ~I 141 ' lj (( ~ ..:_ - -)\ '\' I 13~ I ~1!1- -_,___ 0 I 3 4 PLI o B

I ~ • <i : OPEN I

2 .Q ' 8- ' 0 2 I PBM 02 .

o I -'

AM I -----m~u~.._-= .J_ - - ---1

CLOSE

A3

F.B. Pot ,15

NOTES:1) Contacts shown: Valve Closed, Volt Off, SIS :Hand "~ 2) G Customer wires to terminals on Pl/\, .. .. ind TBM modules.

XO 1

0 M2CP Internal terminal interconnect wiring points.

- - - - Field Connected Wiring by OTHERS •

3) Torque switch~ TC1 & T01 NC contacts open, and TC2 & T02 contacts make on field adjustable mechanical overload in (C) Close. or (0) in Open direction.

4) For Torque seated valve: Install G to H strap on LSM.

5) For maintained PB control: remove 5 to 6 strap on TBM.

6) For remote stop PB or relay: remove F3 to S strap on TBM

7) 0 & C (22-21) Reversing contactor NC interlock contacts.

0 & C (14-13). Momentary pushbutton NO seal-in contacts.

8) Motor thermal contacts open with excessive temperature.

9) Position Indicator Pilot Lights: LED solid-state OPEN indicates: Full Open ( RED ) CLOSE indicates: Full Closed (GREEN) Mid-Position : Both OPEN and CLOSE illuminated.

Pwr ON and Tor~ue Indicators are only visible with cover open for convenience during maintenance procedures .

Contact Function

.._ C1 -§ C2

C3 w en C4 0 cs ..J (.) C6

PB's , SS and Indicators (within dashed lines) are located in remote-mounted PBM.

Connect PBM terminal points S, 2, 3, 4, 5, 7, 8 & 15 to terminal points in actuator.

0 02 0

FMC 01 I Intermediate Contacts

83957-3 fl flfJ fi .

000 00000000 lillfififtfl 'i ~ l 92

SF31 XO X2131211PL50515253 2 3 4 5 Q 7 8 9101415 222324252627282930313233 41424344454647481617 i 819

P1

BEJGBBGGGB

z

UJ 04

ri. 05 0 06

~r41 /12.

CD~

TBM I ACT I MTR I FMC I I PB~

EIM COMPANY, INC.

13840 PIKE ROAD

MiSSOURI CITY. TEXAS

~NXIO 09122/99

I I I I Cl Cl' ,/f? "~----. Nameplate--....;: 1 1 1 a:> 18

LO I ... • C> "'J'.1rl I I ' ~ ~ ~ ~ f I C1f fx I

~1~ C\J ~

10.8 8.o I (274)

(203) 22 (559)

3.6 7.6

[] 1~ NPT is preferred wire entry top or bottom.

lg] Lubrication i-14 NPT plugs.

~ To move actuator to another valve, bronze stem nut P/N 35594 may be threaded up to 3.00" Acme stem max.

3 . 5.2 1 13.5 4.3

(91) I (193) ~

4 NPT (132) 12 NPT (343) '(109)

(Top & Bottom;'\ I ~ 1~ 3 (Top & Bottom) I , 8.3 I

Stem Nut 35594

~ dl\q ', ::i 1~;;; ~:;if [ qi~= Ct (4 places)

3/4-1 O UNC-28

Tapped 1.52 deep,

6.500 Bolt Circle

straddle <t_

I I

6.500 (165)

8.63 (219)

4NPT

(Top & Bottom)

~~ilbJ 7., ~1~ ~fa .

C\I,~ • '<t .... ~ .... ~

(I') I'°' • <')

LO !:.

Maximum 3.oo· Acme Stem

INCHES .xxx ± .oos·

(MILLIMETERS) .XX ± .020'

.X APPROX.

"'Ir:::-• I/) co ::::.

RDrJr.:1 EIM COMPANY • INC L.:J UlJU 13840 PIKE ROAD

CONTROLS MISSOURI CITY TX :

~ 3000 MIT 6.

A I 7/11 /95 j 9647 I CMLI

. - · · l"\l ITI ii.IC: i.11"\ ~-f\f\f\1 /1 ~r:

I~ I s:} ?5 B~ ~c=i r

.... iS

.:::... nl ~~ co co s: .... m en~~ en -"" o

~18 ~ 0 2l :JJ ~ s:

- m '1J

- ...u z ~ 0 -< ill _-< )> -_

-...J~-;Oz wa x o Oo co~ :::!

c.o .:::...

co c.o

~~ ns Cl> §~ ::J. ;J

(Q tr

--J.. ~I wm mQg o~ r--~ ~'lo~ s:

CJ

ex:> ~ 0 (;J c

(X) () CJ1 r-+-

~ l<D -- 010J

PJ I c_ ~~-o

Notes:

' 1) * Variable Parts:

Item

V4

VS

M1 M2 M3 M4

Qty Code Part No.

CB10 P3460-

CB15 83638-

8015 - S015 - 8015 - 8015 -

Description

* H/W GEAR PARTS

* MTR GEAR RTN ASSY

*MTR GEAR

*MTR GEAR

*MTR GEAR

*MTR GEAR

Refer to EIM JOB SPEC SHEET for specific parts for each actuator serial number.

Code is Material Description and is not required for ordering of spare or maintenance parts.

P3000-1 3000 Basic Parts Item Qty Code Part No. Description

3 4 R001 4060001059 RTN 5100-59

1 R001 4060001093 RTN 5100-93

4 1 CA01 35735 56 CLUTCH CAM

1 CA01 35730 184/215 CLU CAM

5 4 S10/3S 34094 THWS 10-24 X .48 SS

6 1 C801 83339-1 P/S CLUTCH ASSY

7 1 SE01 4045203317 0-RNG 568-033-70D

8 1 CI03 35553-3 MAIN HOUSING

9 3 S011 · 3000600885 PLUG 1/2 NPT

11 4 S17/6 4042010049 SHCS 3/8-16x1.25

11A 4 - 4043100308 L/W 3/8 x .55 SS

12 1 CI03 35845-1 TORQUE SPG CVR DI

15 1 SE01 4045216317 0-RNG 568-163-70D

17 1 C802 83730 Gl1.. PINION ASSY

18 1 C802 83729 TO LIMIT GEAR ASSY

20 2 SE01 4045212817 0-RNG 568-128-700

22 2 SE01 4045202117 0-RNG 568-021-70D

23 1 SE01 4045234717 0-RNG 568-347-700

24 1 C803 P3643- * WORM ASSEMBLY

25 1 G001 35418 TO SPRING CVR GSKT

29 3 S1214 4042520020 * HHWLCS 1/4-20x1.00

31 .2 SE01 4045234717 0-RNG 568-347-700

33 1 8R06 35009 FLANGED BEARING

34 1 CB04 83422 HNI SHAFT ASSY

36 1 C805 83787-8 * HANDWHEEL ASSY

41 1 CI03 35601 * MOUNTING BASE

42 1 C806 P3439· *TORQUE SPG PARTS

43 2 8002 4000500124 THRUST/BAG CONE

44 2 8002 4000500123 THRUST/BAG CUP

45 1 CB07 83631 CLUTCH SHAFT ASSY

47 1 S1214 4042520012 HHWLCS 1/4·20 x .75

49 1 R002 4060012059 RTN 5108-59 SS

SO 1 P003 3000603158 TEMPORARY PLUG

52 1 S012 · 4101803732 STEM NUT KEY

54 1 BR01 35594 * STEM NUT

55 1 CI03 35611 STEM NUT LOCKNUT.

56 . 1 SE01 4045205017 0-RNG 568-050-70D

57 1 BR02 35600- * DRIVE SLEEVE (2 PC)

62 2 S11/6S 4042533052 HHCS 3/8-16 x 2.0 SS 65 2 S11/6S4042533049 HHCS3/8·16x1.25SS 66 1 522/S 4042209315 SHSS 3/8-16 x 1/2

75 1 CB08 83741 * MCP BASE ASSY

76 1 CB08 83768- * MCP ELECTRIC CVR

1 C808 84350- * M2CP ELECTRIC CVR

81 4 CB17 35890 HHC-N-S 3/8-16 X 1.0

1 PS01 4043000071

8 s11n · 4042010057

1 CB09 P3803·

2 SE01 4045202117

1 - . 36806-1

1 SE09 36811

1 SE01 4045200817

1 - 36793 4 S11/4S 4042533004

LOCKNUT SPRING PIN

SHCS 7/16-14 x 1.00

* MOTOR ASSEMBLY

0-RNG 568-021-700

HANDWHEEL SEAL

HW SEAL (.671 ID)

0-RNG 568-008-70D

HANDWHEEL COVER

* HHCS 1/4-20 X .75 SS

ro I 1 n[JUi] Q2 0 () z r -Jc:J CX> ~ ~~ -- Cl I\) 0 e~ co o s: ~ m en "' -

0 0 ()

~I c "ti o JJ - s:

- :::1' "ti n m )::>

- JJ z ~ 0 -<

(;J~~Oz go 0 (Q ~ CO m '-I

"""' co co t:J :bi Qi ~ ~~ :::3.

(Q tl"' f\.) ~1 (;J ~ mQg o~

~10° s: z

~~o a:> c 01 0 r-+

I ICD

0 ._.. IOJ

- OJ

c_ ~l (J) -· 0

Assembly Notes:

Bolting between EIM actuator and valve flange are subject to fatigue from dynamic loading.

The importance of proper screw pre-loading during assembly of valve and actuators cannot be over-emphasized. Proper pre-loading greater than the external load will usually eliminate the possibility of fatigue failure. For this reason, tighten screws or bolts to 75°/~ of pre-load of the induced tension at screw yield. Bolts should be similar to Sockel Head Cap Screws, high grade alloy steel, heat-treated and tempered, 170,000 psi tensile strength min. Mounting bolts should be lightJy oiled.

Mounting Bolts for -16, 6.50" Bolt Circle shall be 3/4-10 UNC. The tightening torque shall be 400 ft-lb.

P3-00-68/16 3000 6.50 68:1 R Part No.

P3000-1 35600-1R P3643"4 35601

Description

3000 BASIC PARTS

3000 68:1 R DR/SLV

1-L RH WORM ASSY

3000 6.50 MTG BASE

P3-00-34/16 3000 6.50 68:2R Part No.

P3000-1 35600-2R P3643-2 35601

Description

3000 BASIC PARTS

3000 68:2R DR/SL V

2-L RH WORM ASSY ·.

3000 6.50 MTG BASE

P3-00-17/16 3000 6.50 68:4R Part No.

P3000-1 35600-4R P3643-5 35601

Description

3000 BASIC PARTS

3000 68:4R DR/SL V

4·L RH WORM ASSY

3000 6.50 MTG BASE

I "'ti -c;

I i 5~ I :c:

51 x 0 0 52 oox S6 0 0 x S5 x 0 0

CLOSE 1

--'- 7 I

0 5l --------- , ,.,, ' 7 (!]

81!1 __________ , --'- ' l 0 [!)

OPEN 8 I .

Lights not visable PBM OS :

thru cover /

<O

PB'a , SS and Indicators (wllhln dashed llnea) are located In remote-mounted PBM.

Connect PBM terminal points S, 2, 3, -4, 5, 7, & 8 to tennlnal points In actuator.

(4} mounting holes .300 dia

84195-2HP PBM 38, SS Handle (Separate) Item Qty Part Number Description

1 1 36045-3 PBM/CBM Hsg (Stainless) 2 1 36479 PBM Wall Bkt 3 1 36498-2 PBM 38, 3L, SS Handle Cvr, SS 4 1 84067 PBM Switch Assy

Note:

5 1 36475 PBM Mtg Plate 6 1 36475-1 Captive Mtg Plate

1) This PBM Assembly is shipped for 7 4 35950 CCHCS 1/4-20 x .70 separate mounting and wiring by . 8 1 4045204717 0-Rng 568-047-700 others at job site. 9 7 36256 Ton< ES But 8-32 x .31

10 4 35956 CCHCS 8-32 x .42 SS 11 3 83909 PB Actuator 13 1 84118-HP SS Lock Handle Assy 14 4 4042630030 FHMS 8-32 x .25 SS

15 1 36478-2$ NP, PBM 38, 2L, SS

16 1 3000603165 3/4" NPT Caplug (Temp) 17 2 4042616003 U-Bolt w/Nuts & Plate SS (Not Shown) 18 3 36317 Plug 13/16-20 PL 19 3 4045201717 0-Rng 568-017-700

ERO 11382

~o~ EIM COMPANY, INC.

DESCRIPTION

13840 PIKE ROAD Assembly PBM 38, SS Handle (Separate) CONTROLS MISSOURI CITY, TX 77489 Drawing

PAGE NUMBER REV

'- OAIGDATI!

L- REVISED DATE 1 of 1 84195-2HP A LHE/CL 4/3/98 4/3/98 i9 ·-24