AK16685991.pdf

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Attached to
Pump, Hydraulic Federal contract opportunity
Solicitation number
SPRDL1-25-Q-0032
Issued by
Defense Logistics Agency Land and Maritime

About this file

This is a Special Packaging Instruction (DD Form 2169) for a hydraulic pump (NSN 4320-01-668-5991, Part No. 332/F7303) detailing the military preservation, cleaning, drying, packing, and marking requirements. The document specifies step-by-step packaging instructions for Level A packing, including operational fluid preservation, application of MIL-PRF-16173 Grade 4 preservative to unpainted surfaces, use of NAS 847 caps/plugs, wrapping with MIL-PRF-121 Type II paper, and cushioning with A-A-59135 foam.

The packaging assembly requires specific materials including a 36x60 foil bag (MIL-DTL-6060E), lumber blocking/bracing (2x4 pieces), hardware sets with 1/2" carriage bolts, and an ASTM-D6880 container sized 16x16x15 inches. Detailed diagrams show the support assembly construction and sequential packaging steps, from inserting carriage bolts through vacuum sealing the foil bag. The unit pack weighs 144 pounds with dimensions of 19.0 x 17.5 x 21.5 inches. This document is dated September 18, 2018 and was issued by the Defense Logistics Agency.

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DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 3 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-AI

AB

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 332/F7303 (0JKF0) PUMP, HYDRAULIC 19207 AK16685991

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

4320-01-668-5991 9-18-2018

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 144.0 4.137 19.0 X 17.5 X 21.5

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 43

13. CLEANING 1-B A/R PRESERVATIVE: OPERATIONAL FLUID

MIL-STD-2073-1D 2-C A/R PRESERVATIVE: MIL-PRF-16173, GR 4

14. DRYING 3-D A/R CAPS/PLUGS: NAS 847

MIL-STD-2073-1D 4-E 1 WRAP: MIL-PRF-121, TY II, SIZE 30 X 48

15. PACKING

5-F (8) BLOCKING/BRACING: ASTM-D6199

4 2 X 4 X 12

a. LEVEL A

4 2 X 4 X 5

MIL-STD-129 & NOTE K

K

6-G 2 SETS ½” X 6” HARDWARE EACH SET INCLUDES:

EACH SET INCLUDES 1 PC ½” X 6” CARRIAGE BOLT,

b. LEVEL B

1PC ½” LOCK WASHER & 1PC ½” NUT

NOT APPLICABLE 7-H 1 CUSHIONING: A-A-59135, CL 1, GR A

SIZE: 18 X 48 X ¼” THICKNESS

16. MARKING 8-I 1 BAG: MIL-DTL-6060E, SIZE: 36 X 60 (FLAT LAYOUT)

MIL-STD-129 9-J 1 CONTAINER: ASTM-D6880, CL 2, ST 7,

SIZE: 16 X 16 X 15

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. FILL PUMP WITH OPERATIONAL FLUID.

C. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED METALLIC SURFACES.

D. SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF APPROPRIATE SIZE.

E. WRAP PUMP IN PAPER AS SHOWN ON PAGE 4, SECURE WITH TAPE.

F. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING

TOGETHER USING NAILS/STAPLES CONFORMING TO ASTM-F1667, SEE PAGES 2 – 3 (“SUPPORT

ASSEMBLY”).

G. HARDWARE SHALL BE COMMERCIAL GRADE AND PAINTED OR PLATED.

H. WRAP FOAM CUSHIONING AROUND PUMP TO PREVENT DAMAGE TO THE FOIL BAG, SECURE WITH

TAPE.

I. ENVELOPE FABRICATION SHALL BE IN ACCORDANCE WITH SPECIFICATION MIL-DTL-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BAG AT THE MOUNTING LOCATION USING MMM-A-260 ADHESIVE OR COMMERCIAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS, A SUFFICIENT QUNATITY OF ADHESIVE SHALL BE APPLIED AROUND BOLT AND GASKET TO PROVIDE AN AIRTIGHT

SEAL (SEE PAGES 2 – 3).

J. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D6880 USING 1/4” X 3” LAG SCREWS FASTENED INTO

SKID MEMBERS.

K. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 3

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -AI OMB No. 0704-0188 AB

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/F7303 (0JKF0) PUMP, HYDRAULIC 19207 AK16685991

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

4320-01-668-5991 9-18-2018

17. NOTES/DRAWING

FOIL BAG (36 X 60 FLAT LAYOUT)

½” DIAMETER HOLE (2 PLACES)

2 X 4 X 12

(QTY 4)

2 X 4 X 5

(QTY 4)

36 X 60

FOIL BAG

½ X 6”

CARRIAGE BOLT

(QTY 2)

SUPPORT ASSEMBLY

45 DEGREE CHAMFER ON THE OUTER CORNERS OF

THE SUPPORT ASSEMBLY AS SHOWN BELOW

DRILL

½” DIAMETER HOLE

2 PLACES

½” NUT &

LOCK WASHER

(QTY 2)

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 3

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -AI OMB No. 0704-0188 AB

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

332/F7303 (0JKF0) PUMP, HYDRAULIC 19207 AK16685991

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

4320-01-668-5991 9-18-2018

PLACE FOIL BAG OVER BOLTS

IAW MIL-DTL-6060E

INSERT CARRIAGE BOLTS

IN BASE PANEL HOLES

LINE SUPPORT ASSEMBLY WITH 30X48 PAPER

USE BOLTS TO PUNCTURE HOLES

PLACE PUMP ON SUPPORT ASSEMBLY

SECURE TO BOLT WITH LOCK WASHER AND NUT

PLACE SUPPORT ASSEMBLY OVER

BOLTS ATOP FOIL BAG

AFTER HARDWARE IS TIGHTENED

WRAP PAPER UP & AROUND PUMP

VACUUM SEAL FOIL BAG

WRAP IN 18 X 48 FOAM

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