AK12312973_-.pdf.pdf

PDF 205 KB Posted Oct 31, 2022

Attached to: Cylinder Assembly, A Federal contract opportunity
Solicitation number: SPRDL1-22-R-0120
Issued by: Defense Logistics Agency Land and Maritime

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Written by GovTribe AI · Dec 27, 2023

This document provides special packaging instructions for Cylinder Assembly, Part Number 160417B. The instructions specify how to package the cylinder assembly within a reusable wood container for shipment. The container is to be constructed from lumber, plywood, and hardware according to standards. It involves fabricating multiple wood blocking structures to cradle and secure the cylinder assembly within the container. The blocking is to be assembled using carriage bolts and fastened to the container base and each other. Top blocking is also specified. The filled container is then to be closed, strapped, and marked before shipment.

A related solicitation seeks pricing for 287 cylinder assemblies, with an option for 287 additional units. Bids are due by November 30, 2022. The assemblies will be procured under a firm-fixed price contract by the Defense Logistics Agency Land and Maritime. Special packaging instructions AK12312973 included with the solicitation provide details for properly packaging the items within a reusable wood container for shipment.

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SPRDL122R0120-0002.pdf	PDF	Dec 2, 2022
SPRDL122R0120-0001.pdf	PDF	Nov 18, 2022
SPRDL122R0120.pdf	PDF	Oct 31, 2022

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3173418 (75Q65) CYLINDER ASSY, ACTUATING,

2. CAGE

19207

3. SPI NO.

AK12312973

4. NATIONAL STOCK NO.

2590-01-231-2973

5. DATE

09-09-2015

6. REVISION

7. QUP

8. ICQ

NONE

9. UNIT PACK WT.

529.0

10. UNIT PACK CU

17.004

11. UNIT PACK SIZE (INCHES)

72.0 x 18.3 x 22.3

12. MILITARY PRESERVATION

MIL-STD-2073-1E, METHOD 20

18. STEPS 19.

REQD

20.

DESCRIPTION

13. CLEANING

MIL-STD-2073-1E

1-B A/R CAPS/PLUGS: AIA NAS847

2-C A/R PRESERVATIVE: MIL-PRF-16173, GR 4

14. DRYING

MIL-STD-2073-1E

3-D 4 MIL-PRF-121, TYPE I, SIZE: 8” X 24”

4-E:J A/R BLOCKING AND BRACING: ASTM-D6199

15. PACKING 5-G/K 1 CONTAINER: ASTM-D6256, TY II, CL 2, STYLE A,

MODIFIED, SIZE: 69 ¾” X 16” X 13 ½” I.D.

a. LEVEL A

MIL-STD-2073-1E AND NOTE L

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE M

17. NOTES/DRAWING:

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND THE

APPLICABLE CONTAINER SPECIFICATION.

B. SEAL OPENINGS WITH CAPS/PLUGS OF THE APPROPRIATE SIZE.

C. APPLY CONTACT PRESERVATIVE TO UNPAINTED/UNPLATED SURFACES.

D. PLACE WRAP ON ITEM OR BLOCKING WHEREVER ITEM WILL CONTACT BLOCKING OR CRADLES.

E. ALL DIMENSIONS ARE IN INCHES. LUMBER SIZES ARE NOMINAL UNLESS SPECIFIED, SEE PARAGRAPHS F

THROUGH J, PAGES 2 AND 3 FOR SIZES AND ORIENTATION.

F. BLOCKING “A”, “B”, AND “C” FABRICATION AND ASSEMBLY DETAIL:

BILL OF MATERIAL BLOCKING “A”, “B”, AND “C”

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2 X 8 X 15” 3 ASTM-D6199 SEE PAGE 2, FIGURES 1 AND 3

2 2 X 4 X 7 ¼” 12 ASTM-D6199 SEE PAGE 2, FIGURES 1, 2 AND 3

3 1 X 4 X 7 ¼” 2 ASTM-D6199 SEE PAGE 2, FIGURE 1

4 1 X 8 X 15” 1 ASTM-D6199 SEE PAGE 2, FIGURE 2

5 2 X 6 X 7 ¼” 4 ASTM-D6199, W/1 ½” - 45O CHAMFER SEE PAGE 2, FIGURE 2

6 4” X 7 ¼” 4 ½” CDX PLYWOOD, APA-PS-01 SEE PAGE 2, FIGURE 2

7 1 X 6 X 15” 1 ASTM-D6199 SEE PAGE 2, FIGURE 3

8 5 ½” X 15” 1 ½” CDX PLYWOOD, APA-PS-01 SEE PAGE 2, FIGURE 3

9 ½” DIA X 18”

HARDWARE SET

4 HARDWARE SET CONSISTS OF: 1PC

½” X 18” CARRAGE BOLT, 1PC ½”

FLAT WASHER, 1PC ½” LOCK

WASHER, AND 1PC ½” NUT

SEE PAGE 3, FIGURE 4

10 ½” DIA X 20”

HARDWARE SET

4 HARDWARE SET CONSISTS OF: 1PC

½” X 20” CARRAGE BOLT, 1PC ½”

FLAT WASHER, 1PC ½” LOCK

WASHER, AND 1PC ½” NUT

SEE PAGE 3, FIGURE 4

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 1 of 5 Pages

-TL

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3173418 (75Q65) CYLINDER ASSY, ACTUATING,

2. CAGE

19207

3. SPI NO.

AK12312973

6. REVISION

17. NOTES/DRAWING:

PARAGRAPH F (CONTINUED):

1. STACK THE FOLLOWING COMPONENTS FROM BLOCKING “A”, “B”, AND “C”, IN THIS ORDER: ITEM 1 (TWO EACH), ITEM 3 (ONE EACH), AND ITEM 2 (TWO EACH) AS SHOWN IN FIGURE 1, BELOW. PRE-DRILL TWO EACH ½” DIAMETER BOLT HOLES IN EACH ITEM AS SHOWN IN FIGURE 1, BELOW. COMPONENTS ARE COLLECTIVELY IDENTIFIED AS BLOCKING “A”. DO NOT FASTEN TOGETHER AT THIS TIME; WILL BE

ATTACHED TO CONTAINER BASE IN NEXT STEP (PARAGRAPH G).

2. PREPARE TWO STACKS OF THE FOLLOWING COMPONENTS FROM BLOCKING “A”, “B”, AND “C”, IN THIS ORDER: ITEM 4 (ONE EACH), ITEM 5 (TWO EACH), ITEM 6 (TWO EACH), AND ITEM 2 (FOUR EACH) AS SHOWN IN FIGURE 2, BELOW. PRE-DRILL TWO EACH ½” DIAMETER BOLT HOLES IN EACH ITEM AS SHOWN IN FIGURE 2, BELOW. COMPONENTS ARE COLLECTIVELY IDENTIFIED AS BLOCKINGS “B”. DO NOT FASTEN TOGETHER

AT THIS TIME; WILL BE ATTACHED TO CONTAINER BASE IN NEXT STEP (PARAGRAPH G).

3. STACK THE FOLLOWING COMPONENTS FROM BLOCKING “A”, “B”, AND “C”, IN THIS ORDER: ITEM 1 (ONE EACH), ITEM 7 (ONE EACH), ITEM 8 (ONE EACH), AND ITEM 2 (TWO EACH) AS SHOWN IN FIGURE 3, BELOW. PRE-DRILL TWO EACH ½” DIAMETER BOLT HOLES IN EACH ITEM AS SHOWN IN FIGURE 3, BELOW.

COMPONENTS ARE COLLECTIVELY IDENTIFIED AS BLOCKING “C”. DO NOT FASTEN TOGETHER AT THIS

TIME; WILL BE ATTACHED TO CONTAINER BASE IN NEXT STEP (PARAGRAPH G).

FIGURE 1. BLOCKING “A”. FIGURE 2. BLOCKING “B”, TWO EACH.

FIGURE 3. BLOCKING “C”.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 5 Pages

- TL

1 ¾ 3 ⅝

7 ¼

1 ½” X 45O

CHAMFER

1 ¾

PRE-DRILL

½” HOLES

2 EACH

1 ¾

PRE-DRILL

½” HOLES

2 EACH

PRE-DRILL

½” HOLES

2 EACH

1 ¾ 3 ⅝

7 ¼

1 ¾

2 ¾

7 ¼

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3173418 (75Q65) CYLINDER ASSY, ACTUATING,

2. CAGE

19207

3. SPI NO.

AK12312973

6. REVISION

17. NOTES/DRAWING:

G. CONTAINER BASE AND BOTTOM BLOCKING ASSEMBLY DETAIL.

1. ASTM-D6256, WOOD-CLEATED BOX WITH SKIDDED, LOAD-BEARING BASE, MODIFIED AS FOLLOWS:

a. USE 4” X 4” BEVELED RUBBING STRIPS. DO NOT SET BACK END RUBBING STRIPS FROM SKID

ENDS. SECURE END RUBBING STRIPS UNDER HEADERS USING 4 EACH, ⅜“ X 11” CARRIAGE BOLTS COUNTERSUNK 1” INTO BOTTOM AND THROUGH HEADERS. SECURE MIDDLE RUBBING STRIPS IN PLACE USING ONE EACH, ⅜” X 5” LAG SCREW PER RUBBING STRIP COUNTERSUNK 1” INTO BOTTOM OF CENTER.

b. USE 2” X 8” LUMBER FOR BASE FLOOR.

c. USE 4” X 4” FOR END HEADERS.

2. PLACE BLOCKING “A” AND “C” ONTO LOAD BEARING BASE FLUSH TO HEADERS ON BOTH ENDS.

BLOCKING “C” GOES ON THE ITEM’S SMALLER END AS SHOWN IN FIGURE 4, BELOW. USE NAILS, ASTM- F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED TO SECURE FIRST BLOCK TO

CONTAINER BASE AND LAMINATE UPPER LAYERS.

3. PLACE BLOCKING “B” ONTO LOAD BEARING BASE 15” FROM BLOCKINGS “A” AND “C” AS SHOWN IN FIGURE 4, BELOW. USE NAILS, ASTM-F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED

TO SECURE FIRST BLOCK TO CONTAINER BASE AND LAMINATE UPPER LAYERS.

4. PRE-DRILL ½” HOLES THROUGH DECK BOARDS, SKID RUNNERS, AND RUBBING STRIPS UTILIZING

BLOCKINGS “A”, “B”, AND “C” AS GUIDES. COUNTERSINK 1” INTO BOTTOM WITH 1 ¼” BIT.

5. INSERT CARRIAGE BOLTS BLOCKINGS “A”, “B”, AND “C”, ITEM 9 INTO BLOCKING “A” AND “C” FROM THE

BOTTOM OF THE END RUBBING STRIPS.

6. INSERT CARRIAGE BOLTS BLOCKINGS “A”, “B”, AND “C”, ITEM 10 INTO BLOCKING “B” FROM THE

BOTTOM OF THE CENTER RUBBING STRIPS.

FIGURE 4. LOAD BEARING BASE AND BOTTOM BLOCKING ASSEMBLY.

H. BLOCKING “D”, “E”, AND “F” FABRICATION AND ASSEMBLY DETAIL:

BILL OF MATERIAL BLOCKING “D”, “E”, AND “F”

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2 X 8 X 15” 4 ASTM-D6199 SEE PAGE 4, FIGURES 5, 6, AND 7

2 4” X 7 ¼” 2 ½” CDX PLYWOOD, APA-PS-01 SEE PAGE 4, FIGURE 6

3 2 X 6 X 7 ¼” 2 ASTM-D6199, W/1 ½” - 45O CHAMFER

ON ONE END

SEE PAGE 4, FIGURE 6

4 2 X 6 X 7 ¼” 2 ASTM-D6199, W/¾” - 45O CHAMFER

AND ½” – 45O CHAMFER ON ONE END

SEE PAGE 4, FIGURE 6

5 6” X 7 ¼” 2 ½” CDX PLYWOOD, APA-PS-01 SEE PAGE 4, FIGURE 6

6 5” X 15” 1 ½” CDX PLYWOOD, APA-PS-01 SEE PAGE 4, FIGURE 7

7 2 X 5” X 15” 1 ASTM-D6199 SEE PAGE 4, FIGURE 7

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 5 Pages

- TL

BLOCKING “B”

BLOCKING “A”

BLOCKING “C”

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3173418 (75Q65) CYLINDER ASSY, ACTUATING,

2. CAGE

19207

3. SPI NO.

AK12312973

6. REVISION

17. NOTES/DRAWING:

PARAGRAPH H (CONTINUED):

1. FABRICATE BLOCKING “D” USING BLOCKING “C”, “D”, AND “E”, ITEM 1, AS SHOWN IN FIGURE 5, BELOW.

ONE EACH REQUIRED. PRE-DRILL USING ½” BIT AS SHOWN.

2. STACK THE FOLLOWING COMPONENTS FROM BLOCKING “D”, “E”, AND “F”, IN THIS ORDER: ITEM 2 (ONE EACH), ITEM 3 (ONE EACH), ITEM 4 (ONE EACH), ITEM 5 (ONE EACH), AND ITEM 1 (ONE EACH) AS SHOWN IN FIGURE 6, BELOW. COMPONENTS ARE COLLECTIVELY IDENTIFIED AS BLOCKING “E”. TWO EACH REQUIRED.

LAMINATE USING NAILS, ASTM-F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED. PRE-

DRILL USING ½” BIT AS SHOWN.

3. STACK THE FOLLOWING COMPONENTS FROM BLOCKING “D”, “E”, AND “F”, IN THIS ORDER: ITEM 6 (ONE EACH), ITEM 7 (ONE EACH), AND ITEM 1 (ONE EACH) AS SHOWN IN FIGURE 7, BELOW. COMPONENTS ARE COLLECTIVELY IDENTIFIED AS BLOCKING “F”. ONE EACH REQUIRED. LAMINATE USING NAILS, ASTM-F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED. PRE-DRILL USING ½” BIT AS SHOWN.

FIGURE 5. BLOCKING “D”. FIGURE 6. BLOCKING “E”.

FIGURE 7. BLOCKING “F”.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 5 Pages

1 ¾

7 ¼

3 ⅝

2 ¾

7 ¼

PRE-DRILL

½” HOLES

2 EACH

PRE-DRILL

½” HOLES

2 EACH

1 ¾

3 ⅝

PRE-DRILL

½” HOLES

2 EACH

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3173418 (75Q65) CYLINDER ASSY, ACTUATING,

2. CAGE

19207

3. SPI NO.

AK12312973

6. REVISION

17. NOTES/DRAWING

I. PLACE “70000-814-132DE, CYLINDER ASSY, ACTUATING” ONTO BLOCKING “C”, “D”, AND “E” AS

ILLUSTRATED IN FIGURE 8, BELOW.

J. PLACE TOP BLOCKING AS ILLUSTRATED IN FIGURE 8, BELOW. SECURE BLOCKING ASSEMBLY “D” TO “A”, ASSEMBLIES “E” TO “B” (DOUBLE CHAMFER BLOCKING MUST BE ON THE SAME SIDE AS THE ½” EXTERNAL TUBE THAT IS PART OF THE CYLINDER) , AND ASSEMBLY “F” TO “C”, USING CARRIAGE BOLT

HARDWARE FROM BLOCKING “A”, “B”, AND “C”, ITEMS 9 AND 10.

FIGURE 8. ITEM PLACEMENT AND TOP BLOCKING CONFIGURATION.

FIGURE 9. FINAL ASSEMBLY

K. CLOSE CONTAINER AND STRAP ACCORDING TO ASTM-D3953.

L. PACKING: THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

M. THE UNIT CONTAINER SHALL BE MARKED ON THE TOP, FRONT, AND BACK WITH MINIMUM 1 INCH HIGH

BLACK LETTERS "REUSABLE CONTAINER, DO NOT DESTROY.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 5 Pages

BLOCKING “F”

BLOCKING “D”

BLOCKING “E”

DOUBLE CHAMFER

EXTERNAL TUBE

File details come from the government source that posted it. Updated Oct 31, 2022.