W Fk Fishtrap Bridge FSSS.doc

W. FORK FISHTRAP CREEK BRIDGE (Rd. No. 7609 - M.P. 3.2) Lolo National Forest

Plains/Thompson Falls Ranger District

Sanders County, Montana

FOREST SERVICE SUPPLEMENTAL SPECIFICATIONS

Table of Contents

1Preface

101 - Terms, Format, and Definitions 102 - Bid, Award, and Execution of Contract 103 - Scope of Work 104 - Control of Work 105 - Control of Material 106 - Acceptance of Work 107 - Legal Relations and Responsibility To The Public 108 - Prosecution and Progress 109 - Measurement and Payment 151 - Mobilization 152 – Construction Survey And Staking 155 – Schedules For Construction Contracts 156 - Public Traffic 157 - Soil Erosion Control 203 – Removal of Structures and Obstructions 204 - Excavation and Embankment 208 - Structure Excavation And Backfill For Selected Major Structures 251 - Riprap 272 - Geocell Abutment Stabilization 301 - Untreated Aggregate Courses

553 – PRESTRESSED CONCRETE

553A – Precast Concrete Structures 602 – Culverts and Drains 622 - Rental Equipment 703 - Aggregate 725 - Miscellaneous Material 736 - Geocell

Preface

Delete all but the first paragraph and add the following:

The Forest Service, US Department of Agriculture has adopted FP-03 for construction of National Forest System Roads.

101 - Terms, Format, and Definitions

101.01 Meaning of Terms.

Add the following:

Delete all references in FP-03 to Transportation Acquisition Regulations (TAR).

101.03 Abbreviations.

Add the following to (a) Acronyms:

AFPA

MSHA

NIST

NESC

WCLIB

American Forest and Paper Association Mine Safety and Health Administration National Institute of Standards and Technology National Electrical Safety Code West Coast Lumber Inspection Bureau

Add the following to (b) SI Symbols:

101.04 Definitions.

Delete the following definitions and substitute the following:

Bid Schedule--The Schedule of Items.

Bridge--No definition.

Contractor--The individual or legal entity contracting with the Government for performance of prescribed work. In a timber sale contract, the contractor is the “purchaser”.

Culvert--No definition.

Right-of-Way--A general term denoting (1) the privilege to pass over land in some particular line (including easement, lease, permit, or license to occupy, use, or traverse public or private lands), or (2) Real property necessary for the project, including roadway, buffer areas, access, and drainage areas.

Add the following:

Adjustment in Contract Price--“Equitable adjustment,” as used in the Federal Acquisition Regulations, or “construction cost adjustment,” as used in the Timber Sale Contract, as applicable.

Change--“Change” means “change order” as used in the Federal Acquisition Regulations, or “design change” as used in the Timber Sale Contract.

Design Quantity--“Design quantity” is a Forest Service method of measurement from the FS-96 Forest Service Specifications for the Construction of Roads and Bridges. Under these FP specifications this term is replaced by the term “Contract Quantities”.

Forest Service--The United States of America, acting through the Forest Service, U.S. Department of Agriculture.

Neat Line--A line defining the proposed or specified limits of an excavation or structure.

Pioneer Road--Temporary construction access built along the route of the project.

Purchaser--The individual, partnership, joint venture, or corporation contracting with the Government under the terms of a Timber Sale Contract and acting independently or through agents, employees, or subcontractors.

Protected Streamcourse--A drainage shown on the plans or timber sale area map that requires designated mitigation measures.

Road Order--An order affecting and controlling traffic on roads under Forest Service jurisdiction. Road Orders are issued by a designated Forest Officer under the authorities of 36 CFR, part 260.

Schedule of Items--A schedule in the contract that contains a listing and description of construction items, quantities, units of measure, unit price, and amount.

Utilization Standards--The minimum size and percent soundness of trees described in the specifications to determine merchantable timber.

Add Figure 101-1—Illustration of road structure terms:

Figure 101-1—Illustration of road structure terms.

102 - Bid, Award, and Execution of Contract 102 Bid, Award, and Execution of Contract

Delete Section 102 in its entirety.

103 - Scope of Work Deletions

Delete all but subsection 103.01 Intent of Contract.

The project consists of the construction of a new concrete bridge on Forest Service Road No. 7609, milepost 3.2, at the W. Fork Fishtrap Creek stream crossing. This project involves the removal of the existing culvert and the replacement with a new 53’ span by 16’ wide precast concrete superstructure. Improvements consist of, but are not limited to, structural excavation, excavation and reshaping of the channel, placement of in-stream structures, placement of riprap, installation of precast concrete grade beams, superstructure, embankment and excavation of the roadway approaches, and road surfacing.

The project is located in the Plains/Thompson Falls Ranger District of the Lolo National Forest, approximately 30 miles from Thompson Falls in Sanders County, Montana (Section 33, Township 24 north, Range 28 west). Refer to the location map on the title sheet of the plans.

Work within the stream channel will not be allowed to begin prior to July 15 and must be completed prior to September 1 unless otherwise approved by the CO.

104 - Control of Work Deletions

Delete sections 104.01, 104.02, and 104.04.

Add the following subsection:

104.06 Use of Roads by Contractor

The Contractor is authorized to use roads under the jurisdiction of the Forest Service for all activities necessary to complete this contract, subject to the limitations and authorizations designated in the Road Order(s) or described in the contract, when such use will not damage the roads or national forest resources, and when traffic can be accommodated safely.

105 - Control of Material

105.02 Material Sources.

Add the following before the first paragraph.

Sources have been designated for this project as follows:

Riprap Source – Contractor Furnished – There is no available Government source for Riprap near this project site. Contractor shall supply riprap rock meeting the required specification.

Pitrun Aggregate Source- Government Furnished Source – An aggregate source is located at a pit along the 7609 Road at milepost 1.72 in Section 27, T24N, R28W, approximately 1.5 miles east of the project.

Coarse Granular Backfill – Contractor Furnished – There is no available Government source for Coarse Granular Backfill for construction of the geocell abutment stabilization.

Waste Site – Government Furnished – A waste site for excess or unsuitable material is located at the pit along the 7609 Road at milepost 1.72 in Section 27, T24N, R28W, approximately 1.5 miles east of the project.

Materials Stockpile Site- Government Provided – Prior to the closure of Road 7609 the Contractor will be allowed to stockpile material, including riprap, crushed aggregate, and bridge components, at the bridge site adjacent to the existing culvert. Materials must be stockpiled in such a manner as to allow for safe passage of the general public along Road 7609 and to avoid damage to any trees at the bridge site. Provide the CO 72 hours advance notification prior to stockpiling any materials at the construction sites.

Under (b) Contractor-located sources add the following:

Prior to any pit development or use of materials, the pit site shall be approved by the CO that the pit site is free of noxious weed as listed on the "All States Noxious Weeds List”.

105.05 Use of Material Found in the Work.

Delete 105.05 (a) and (b) and the last sentence of the second paragraph and substitute the following:

Materials produced or processed from Government lands in excess of the quantities required for performance of this contract are the property of the Government. The Government is not obligated to make reimbursement for the cost of producing these materials.

106 - Acceptance of Work

106.01 Conformity with Contract Requirements.

Delete Subsection 106.01 and substitute the following:

Follow the requirements of FAR Clause 52.246-12 Inspection of Construction.

References to standard test methods of AASHTO, ASTM, GSA, and other recognized standard authorities refer to the methods in effect on the date of solicitation for bids.

Perform all work to the lines, grades, cross-sections, dimensions, and processes or material requirements shown on the plans or specified in the contract.

Incorporate manufactured materials into the work according to the manufacturer’s recommendations or to these specifications, whichever is more strict.

Plan dimensions and contract specification values are the values to be strived for and complied with as the design values from which any deviations are allowed. Perform work and provide material that is uniform in character and reasonably close to the prescribed value or within the specified tolerance range. The purpose of a tolerance range is to accommodate occasional minor variations from the median zone that are unavoidable for practical reasons.

When standard manufactured items are specified (such as fence, wire, plates, rolled shapes, pipe conduits, etc., that are identified by gauge, unit mass, section dimensions, etc.), the identification will be considered to be nominal masses or dimensions. Unless specific contract tolerances are noted, established manufacturing tolerances will be accepted.

The Government may inspect, sample, or test all work at any time before final acceptance of the project. When the Government tests work, copies of test reports are furnished to the Contractor upon request. Government tests may or may not be performed at the work site. If Contractor testing and inspection is verified by the Government, the Contractor’s results may be used by the Government to evaluate work for acceptance. Do not rely on the availability of Government test results for process control.

Acceptable work conforming to the contract will be paid for at the contract unit bid price. Four methods of determining conformity and accepting work are described in Subsections 106.02 to 106.05 inclusive. The primary method of acceptance is specified in each Section of work. However, work may be rejected at any time it is found by any of the methods not to comply with the contract.

Remove and replace work that does not conform to the contract, or to prevailing industry standards where no specific contract requirements are noted, at no cost to the Government.

(a) Disputing Government test results. If the accuracy of Government test results is disputed, promptly inform the CO. If the dispute is unresolved after reasonable steps are taken to resolve the dispute, further evaluation may be obtained by written request. Include a narrative describing the dispute and a proposed resolution protocol that addresses the following:

(1) Sampling method;

(2) Number of samples;

(3) Sample transport;

(4) Test procedures;

(5) Testing laboratories;

(6) Reporting;

(7) Estimated time and costs; and

(8) Validation process.

If the evaluation requires additional sampling or testing be performed, mutually agree with the Government on witnessing procedures and on sampling and testing by a third party laboratory. Use a third party laboratory accredited by the AASHTO accreditation program. Provide proof of the laboratory’s accreditation for the test procedures to be used. Do not use the same laboratory that produced the disputed Government test results or that produced the test results used as a basis for the dispute.

The CO will review the proposed resolution protocol and may modify it before final approval and execution.

The Government will use the approved resolution protocol test results to determine the validity of the disputed testing. If the Government test results are validated, the Contractor will be responsible for all costs associated with developing and performing the resolution protocol. If the Government test results are not validated, the Government will be responsible for all costs associated with developing and performing the resolution protocol. If the validity of the Government test results cannot be determined, the Contractor and Government will equally share all costs associated with developing and carrying out the resolution protocol.

(b) Alternatives to removing and replacing non-conforming work. As an alternative to removal and replacement, the Contractor may submit a written request to:

(1) Have the work accepted at a reduced price; or

(2) Be given permission to perform corrective measures to bring the work into conformity.

The request must contain supporting rationale and documentation. Include references or data justifying the proposal based on an evaluation of test results, effect on service life, value of material or work, quality, aesthetics, and other tangible engineering basis. The CO will determine disposition of the nonconforming work.

106.07 Delete

Delete subsection 106.07.

107 - Legal Relations and Responsibility To The Public

107.02 Protection and Restoration of Property and Landscape.

Add the following:

Do not work within the wetted perimeter of streams before July 15 or after September 1.

107.05 Responsibility for Damage Claims.

Delete the entire subsection.

107.06 Contractor’s Responsibility for Work.

Delete the following.

“except as provided in Subsection 106.07”

107.09 Legal Relationship of the Parties.

Delete the entire subsection:

107.10 Environmental Protection.

Add the following:

Design and locate equipment repair shops, stationary refueling sites, or other facilities to minimize the potential and impacts of hazardous material spills on Government land.

Before beginning any work, submit a Hazardous Spill Plan. List actions to be taken in the event of a spill. Incorporate preventive measures to be taken, such as the location of mobile refueling facilities, storage and handling of hazardous materials, and similar information. Immediately notify the CO of all hazardous material spills. Provide a written narrative report form no later than 24 hours after the initial report and include the following:

· Description of the item spilled (including identity, quantity, manifest number, and other identifying information).

· Whether amount spilled is EPA or state reportable, and if so whether it was reported, and to whom.

· Exact time and location of spill including a description of the area involved.

· Containment procedures.

· Summary of any communications contractor had with news media, Federal, state and local regulatory agencies and officials, or Forest Service officials.

· Description of clean-up procedures employed or to be employed at the site including final disposition and disposal location of spill residue.

When available provide copies of all spill related clean up and closure documentation and correspondence from regulatory agencies.

The Contractor is solely responsible for all spills or leaks that occur during the performance of this contract. Clean up spills or leaks to the satisfaction of the CO and in a manner that complies with Federal, state, and local laws and regulations.

108 - Prosecution and Progress 108 Delete

Delete Section 108 in its entirety.

109 - Measurement and Payment Delete the following entire subsections:

109.06 Pricing of Adjustments.

109.07 Eliminated Work.

109.08 Progress Payments.

109.09 Final Payment.

Add the following Subsection:

109.10 Methods of Measurement

One of the following methods of measurement for determining final payment is DESIGNATED IN THE SCHEDULE OF ITEMS for each PAY ITEM:

(a) Designed Quantities (DQ). These quantities denote the final number of units to be paid for under the terms of the contract. They are based upon the original design data available prior to advertising the project. Original design data include the preliminary survey information, design assumptions, calculations, drawings, and the presentation in the contract. Changes in the number of units DESIGNATED IN THE SCHEDULE OF ITEMS may be authorized under any of the following conditions:

(1) Changes in the work authorized by the CO.

(2) A determination by the CO that errors exist in the original design that cause a PAY ITEM quantity to change by 15 percent or more.

(3) A written request submitted to the CO showing evidence of errors in the original design that cause the quantity of a PAY ITEM to change by 15 percent or more. The evidence must be verifiable and consist of calculations, drawings, or other data that show how the designed quantity is in error.

(b) Stake Quantities (SQ). These quantities are determined from staked measurements prior to construction.

(c) Actual Quantities (AQ). These quantities are determined from measurements of completed work.

(d) Vehicle Quantities (VQ). These quantities are measured or weighed in hauling vehicles.

(e) Lump Sum Quantities (LSQ). These quantities denote one complete unit of work as required by or described in the contract, including necessary materials, equipment, and labor to complete the job.

151 - Mobilization

151.01 Description

Add the following requirements:

Noxious Weed Control Requirements:

All construction equipment to be used at the job site shall be cleaned and certified free of noxious weeds and their seeds prior to entrance on to forest lands, whether they are owned, leased or borrowed by the Contractor or any subcontractors. “Construction equipment” does not include personal vehicles or support equipment that remains on the main travel route.

Cleaning shall occur off forest land.

Construction equipment shall be visually inspected by the COR and each one certified in writing to be reasonably clean and weed free. Inspections will take place at a forest administrative site with the Contractor providing at least 24 hours notice. The location of the administrative site is to be agreed upon in advance between the COR and the Contractor or Subcontractor. Equipment is expected to proceed directly to the job site following the inspection and to not leave the designated weed management district wherein the job site exists.

Certification shall remain valid for each identified piece of equipment for the duration of the specified project and only as long as the equipment remains at the job site or within the designated weed management district. Equipment leaving the designated weed management district will need to be recertified as weed free before being allowed to return to the job site.

151.03 Payment

Add the following:

Include all costs associated with the cleaning of equipment in the unit price for Mobilization.

152 – Construction Survey And Staking

152.03 Survey and Staking Requirements.

Add the following:

Conduct all construction staking under the direction of a licensed professional engineer or land surveyor who is closely associated and familiar with construction staking 155 – Schedules For Construction Contracts 155 Delete

Delete Section 155 in its entirety.

156 - Public Traffic

156.03 Accommodating Traffic During Work.

Delete the following from the last paragraph:

According to Subsection 106.07(b)

Delete the first paragraph and replace with the following:

Accommodate traffic according to the requirements set forth below, MUTCD, and Section 635. Submit a traffic control plan and a sign plan per the requirements in section H of the contract, for acceptance at least 30 days before intended use.

Add the following project specific requirements:

The Contractor will be allowed to close Road No. 7609 to through traffic for up to 2 continuous weeks, including no more than 1 weekend. It is the responsibility of the Contractor to schedule delivery of materials, equipment and all necessary supplies to the sites, to ensure that the bridge can be substantially completed within the specified contract time. The Contractor shall give the CO at least two weeks advanced written notice prior to any road closure. The Contractor shall be responsible for providing, installing, maintaining, and removal of warning signs and type 3 barricades required for the road closure period. At the Contractors written request, traffic delays up to one hour will be approved should the project work neccessitate short traffic delays outside the closure period.

Contractor shall provide and install one road closed ahead sign for the duration of the project. The road closed sign is to be placed at the junction of Road No. 7609 and Road No. 7685.

156.08 Traffic and Safety Supervisor.

Delete this subsection in its entirety.

157 - Soil Erosion Control

157.02 Materials.

Add the following:

Provide bales, wattles, logs and rolls from a certified noxious weed free source.

157.03 General.

Add the following:

Prior to the start of construction, submit a written plan for review that provides permanent and temporary erosion control measures to minimize erosion and sedimentation during and after construction. Include methods to minimize disturbance to the stream and prevent runoff from the construction site entering directly into the stream. The “Soil Erosion Control Plan” must address construction activities that have the potential for stream sedimentation. The contractor shall address fill slope protection including erosion and sedimentation as part of the soil erosion control plan.

Prior to the start of construction, submit a written stream diversion plan that outlines the methods and location to divert the stream around the work area.

203 – Removal of Structures and Obstructions

203.01 Delete and replace with the following:

This work consists of disposing of clearing slash, salvaging, removing and disposing of buildings, fences, structures, pavements, culverts, utilities, curbs, sidewalks, and other obstructions.

203.05 Disposing of Material.

Modify this subsection as follows:

(a) Remove from project. Add the following:

All materials designated for removal become property of the Contractor and are to be disposed of by removing off of Forest Service Lands in accordance with all local, state, and federal requirements. Contractor shall deck all logs and haul stumps to the designated waste site or as directed by the CO.

(b) Burn. Delete this section.

(e) Placing Slash on Embankment Slopes. Place construction slash, under 1 inch in diameter, on completed embankment slopes or scatter as directed by the CO to reduce soil erosion. Place construction slash as flat as practicable on the completed slope. Do not place slash on embankment slopes closer than 2 feet, slope distance, from the road surface. Priority for use of available slash is for: (1) through fills; (2) insides of curves; and (3) ditch relief outlets. All slash material over 1 inches in diameter shall be disposed off forest lands or as per directed by the CO.

204 - Excavation and Embankment

204.11 Compaction.

Delete and replace with the following:

Layer Placement (Roller Compaction) Method. Place material by end dumping to the minimum depth needed for operation of spreading equipment. Adjust the moisture content of the material to obtain a mass that will not visibly deflect under the load of the hauling and spreading equipment. Operate compaction equipment over the full width of each layer until visible deformation of the layer ceases or, when a sheepsfoot roller is used, the roller “walks out” of the layer. Make at least three complete passes.

204.13 Sloping, Shaping, and Finishing.

Delete section (d) and add the following:

(d) Finishing. Finish the roadbed to be smooth and uniform, and shaped to conform to the typical sections. Remove unsuitable material from the roadbed and replace it with suitable material. Remove all material larger than 6 inches from the top 6 inches of the roadbed and replace with suitable material.

Ensure that the embankment material is visibly moist during shaping and dressing. Bring low sections, holes, cracks, or depressions to grade with suitable material. Maintain proper ditch drainage.

204.14 Disposal of Unsuitable or Excess Material.

Delete the text of the first paragraph and substitute the following:

Dispose of unsuitable or excess material at designated sites or as directed by the CO.

208 - Structure Excavation And Backfill For Selected Major Structures

208.04 General.

Add the following:

Use all suitable material in the construction of the roadway embankment and for structural backfill. Field drain and dry excessively wet material that is otherwise suitable for embankment before placement. Place and shape unsuitable or excess material in the designated sites or as directed by the CO.

208.11 Compacting.

Delete this section and add the following:

Each layer shall be compacted with mechanical tampers until surface deformation is no longer visible. Adjust the moisture content of the backfill material to a moisture content suitable for compaction.

208.12 Acceptance.

Delete reference to Table 208-1.

Delete Table 208-1.

251 - Riprap

251.01 Description.

Replace with the following:

This work consists of furnishing and placing riprap for bank protection, slope protection, drainage structures, erosion control, and grade control structures.

251.07 Acceptance.

Delete reference to Table 251-1.

Delete the fourth sentence and add the following:

Structure excavation and backfill will be evaluated under section 208.

Delete Table 251-1.

251.10 Grade Control Structure.

Furnish rock at the size shown in the grade control structure details. Place or rearrange individual rocks by mechanical methods to obtain a shape matching grade control structure details. Fill all voids left during placement of grade control structures adjacent to concrete footings or corrugated pipes with excess structural excavation material. All grade control structure locations must be approved by the CO prior to the excavation or placement of any rock.

272 - Geocell Abutment Stabilization Description

272.01 This work consists of constructing geocell abutment stabilization at each abutment using a cellular confinement system such as Presto Geoweb Cellular Confinement System or Webtec TerraCell in accordance with the plans and manufacturers recommendations.

Materials

272.02 Requirements. Ensure that material conforms to specifications in the following subsections:

Granular Backfill Type (a)

703.03

Geotextile, Type II (A, B, C)

714.01

Geocell

Construction Requirements

272.03 General. Perform the work specified in Section 208 or 209. Use ditches, grading or similar methods to prevent surface runoff that may occur during inclement weather from ponding in the foundation excavation.

272.04 Storage and Handling of Material. During shipment and storage, wrap geotextile materials in heavy-duty protective covering. Protect the material from mud, soil, dust, debris and sunlight prior to installation.

272.05 Geotextile Installation. Place the geotextile according to Section 207. Have the surface approved by the CO prior to placing geotextile.

Sew or overlap adjacent strips a minimum of 12” at joints. Insert securing pins through both strips of overlapped geotextile at minimum intervals of 3 feet, but no closer than 2 inches to each edge, to prevent the geotextile from being displaced.

Have the installed geotextile approved by the CO prior to setting the geocells.

272.06 Geocell Installation. Furnish the CO with product literature and certification as required in Section 106.03 for review and approval 7 days prior to installation. When requested by the CO, furnish a sample of the geocell from each lot for verification testing.

Place the geocell sections directly on the prepared subgrade. Expand the geocell sections into position at the grades and lines as shown on the plans. Hold the expanded geocell sections with suitable “stretcher frames”, steel stakes driven inside selected outer cell walls, or other similar methods as allowed by the manufacturer prior to filling. Ensure that the individual cells have expanded to the minimum dimensions required by the manufacturer. If necessary field cut sections as per the manufacturer’s recommendations to the lines shown on the plans.

Connect geocell panels in accordance with the manufacturer’s recommendations.

272.07 Infill Placement. Furnish the CO with the manufacturer’s specific recommendations for backfilling 7 days prior to placement of the geocells.

Place coarse granular backfill meeting Subsection 703.03 into the expanded cells with equipment appropriate for the site conditions such as a backhoe or a front-end loader. Do not drop infill material more than 3 feet to avoid damage or displacement of the cell walls.

Overfill the geocell cells and level to a minimum of 2 inches above the top of the cell walls. A front-end loader may be used to place the infill provided that it only traffics above geocell sections that have been filled and covered with the minimum 2 inches of additional material. Compact the infill material with a vibratory plate compacter. Operate compaction equipment over the full width of the geocell. Make at least three complete passes or until visible deformation of the infill ceases. Grade the surface to be ½ inch above the top of the cells. Ensure that the cell walls are not exposed after fine grading is completed.

Use the geocell manufacturer’s specific recommendations for backfilling if they are more stringent than stated above.

272.08 Acceptance. Geotextile will be evaluated under Subsections 106.02 and 714.01.

Material for geocell will be evaluated under Subsections 106.2 and 106.03.

Granular backfill material will be evaluated under Section 106.02 and 106.04.

Measurement

272.09 Method. Measure the items listed in the bid schedule according to Subsection 109.02 and the following.

Measure geocell by the square yard in place, exclusive of wastage.

Payment

272.10 Basis. The accepted quantities will be paid for at the contract price per unit of measurement for the Section 272 pay items listed in the bid schedule. Payment will be full compensation for the work prescribed in this Section. See Subsection 109.05.

The cost for furnishing and placing the granular backfill required in Sections 207, 208, and 209 for geocell infill is incidental to this pay item and no separate payment will be made. The cost for furnishing and placing geotextile for the geocell installation is incidental to this pay item and no separate payment will be made.

301 - Untreated Aggregate Courses

301.03 General.

Delete the second and third paragraphs in this section.

301.05 Compacting.

Delete the first and third paragraphs and add the following:

Compact the pit run surface course per FSSS 204.11.

301.08 Acceptance.

Delete reference to Table 301-1.

Delete Table 301-1.

553 – PRESTRESSED CONCRETE

553.05 Method Approval.

Add the following:

Precast prestressed concrete members must be manufactured by a plant certified by the Prestressed Concrete Institute (PCI). Submit a copy of the transmittal letter of the latest PCI inspection with the shop drawings.

553A – Precast Concrete Structures Description

553A.01 Work. Construct precast concrete members. In addition, manufacture, test materials for, transport, store, and install all precast concrete portions except piling, and perform all necessary grouting, welding, or other connections. Furnish precast concrete members complete and in place, including all concrete reinforcing steel and incidentals connected therewith.

Materials

553A.02 Requirements. Provide materials that meet the requirements specified in the following subsections:

High-Strength Nonshrink Grout ……………………………… 725.40

Mortar ………………………………………………………… 725.40

Reinforcing Steel ……………………………………………… 709.01

Sealants, Fillers, Seals, & Sleeves …………………………….. 712.01

Structural Concrete ……………………………………………. 552

Structural Steel ………………………………………………… 717.01

Provide precast concrete members of the size, shape, strength, air content, and finish that are SHOWN ON THE DRAWINGS.

Perform all sampling, testing, and inspection necessary to ensure quality control of the component materials and the concrete. Sample and test for quality control and acceptance testing in accordance with the AASHTO or ASTM test methods prescribed in Section 552.

Maintain adequate records of all inspections and tests. Keep records that indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and rejected, and the nature of any corrective action taken.

Construction

553A.03 Performance. Construct precast concrete structural members in accordance with the following sections and subsections, as applicable:

Reinforcing Steel ………………………………………………... 554

Storing, Transporting, & Erecting ………………………………. 553.08

Structural Concrete ……………………………………………… 552

Submit four sets of shop drawings to the CO for approval, including the concrete mix design for each class of concrete proposed for use, a minimum of 21 days before fabrication of the precast member(s).

553A.04 Casting Yard. The precasting of concrete structural members may be done at a casting yard location selected by the Contractor.

553A.05 Handling, Transporting, & Erecting. Provide additional reinforcement, as needed, to meet the requirements of handling, transporting, and erecting precast members.

553A.06 Acceptance. Reinforcing steel, anchor devices, elastomeric bearings, and material for concrete and grout will be evaluated under Subsection 106.03. Furnish production certifications for hydraulic cement, and reinforcing steel.

Concrete for precast concrete members will be evaluated under Subsections 106.02, 106.03, and 106.04.

Construction of precast concrete members will be evaluated under Subsections 106.02 and 106.04.

Reinforcing steel will be evaluated under Section 554.

Falsework and forms will be evaluated under Section 562.

Measurement

553A.07 Measure the Section 553A items listed in the bid schedule according to Subsection 109.02 and the following as applicable.

Do not measure reinforcing steel, concrete, anchorages, plates, nuts, and other material contained within or attached to the unit for precast concrete structural members.

Payment

553A.08 The accepted quantities will be paid at the contract price per unit of measurement for the Section 553A pay items listed in the bid schedule. Payment will be full compensation for the work prescribed in this Section. See Subsection 109.05.

602 – Culverts and Drains

602.03 General.

Delete the second paragraph.

Delete the last sentence of the section and add the following:

Excavation and backfill will be evaluated under Section 208.

602.08 Acceptance.

Delete the last sentence and add the following:

Excavation and backfill will be evaluated under Section 208.

622 - Rental Equipment

622.02 Rental Equipment.

Delete the first two sentences of the first paragraph and add the following:

Hydraulic Excavator. Provide a track mounted hydraulic excavator, 15 years or newer. Bucket must be equipped with a hydraulic "thumb". It is anticipated that an excavator of a size capable of performing the excavation needs for the project, i.e. structure excavation, riprap construction, in-stream structures, etc., will be of an adequate size to be acceptable for any work that the Contractor may be directed to perform under this section. Contractor is required to get approval of the size of the Hydraulic Excavator from the Contracting Officer prior to any work taking place.

Large Dump Truck. Provide a large dump truck with a minimum capacity of 12 cubic yards, 1990 model year or newer. Contractor is required to get approval of the size of the Dump Truck from the Contracting Officer prior to any work taking place.

703 - Aggregate

703.03 Granular Backfill.

Add the following:

(c) Course Granular Backfill.

Furnish backfill material that consists of clean, hard durable particles or fragments of crushed stone, crushed slag or crushed gravel meeting the gradation shown below.

Sieve Size

Percent Passing

1 inch

3/4 inch

75 to 100

No. 4

0 to 60

No. 40

0 to 50

No. 200

0 to 5

703.05 Subbase, Base, and Surface Course Aggregate.

Delete this subsection and add the following.

A Government source shall be provided for pit run material to be used for pit run aggregate surface course.

725 - Miscellaneous Material Add the following section:

725.40 High-Strength Nonshrink Grout.

Furnish grout that is packaged and ready for use with the addition of water at the construction site. Ensure that each bag is stamped to show the last date on which it may be used. Use grout that consists of a hydraulic cementitious system, graded and processed natural fine aggregate, and additional technical components such that the product meets the following conditions:

(a) Free of inorganic accelerators, including chlorides.

(b) Free of oxidizing catalysts.

(c) Free of gas-producing agents.

(d) When mixed to 130 percent flow on flow table (ASTM C 230 at 10 drops), it does not reduce in linear dimension when tested in accordance with ASTM C157. Take measurements at 72 hours and 7 days.

(e) Produces no bleeding for the first 2 hours after mixing when mixed to 130 percent flow on flow table (ASTM C 230 at 10 drops), as tested in accordance with ASTM C232.

(f) Has a minimum strength as follows when tested in accordance with ASTM C 109:

(1) After 72 hours, 25 MPa (3500 psi).

(2) At 7 days, 40 MPa (6000 psi).

(3) After 28 days, 50 MPa (7200 psi).

Provide performance characteristics at 115 to 120 percent flow on flow table (ASTM C 230 at 10 drops).

(g) It must be designed, as stated by the manufacturer, to be mixed, placed, and cured at atmospheric temperatures of 5O C to 30O C (40O F to 85O F). Submit products proposed for use for approval by the CO and accompany them with manufacturer’s submittals substantiating all requirements in this subsection, including graphs or charts showing the time, temperature, and humidity requirements for curing to achieve the specified grout strengths; and recommendations for storage, mixing, application, and curing procedures.

As specified as grout on the contract plans, the following products meet the above requirements.

1. MASTERFLOW 928 GROUT, manufactured by Chemrex.

2. CRYSTEX GROUT, manufactured by L&M Construction Chemicals, Inc.

3. CEMENT ALL, manufactured by CTS Cement Manufacturing Co.

4. SURE-GRIP HIGH PERFORMANCE GROUT manufactured by Dayton Superior.

725.41 Mortar.

Furnish mortar that is packaged and ready for use with the addition of water at the construction site. Ensure that each bag is stamped to show the latest date on which it may be used. Use mortar that consists of a cementitious system made up of:

(a) Natural aggregate, 3/8” maximum size, that meets the requirements specified in ASTM C 33 except for grading. Accomplish grading by blending sieve sizes to obtain the optimum density.

(b) Metallic aggregate free from nonferrous material, soluble alkaline compounds, and visible rust.

(c) Water reducers, workability agents, air-entraining agents, and catalysts.

Blend the materials to minimize bleeding, increase workability, resist exposure to freeze-thaw cycles and deicing salts, and prevent shrinkage within and at the perimeter of the patch, keyway, or other area to be filled.

Ensure that the minimum compressive strength of the mortar, as tested by ASTM C 109 for a 3” slump, is:

· 24-hour...........................................................................................35MPa (5000 psi)

· 7-day...............................................................................................60 MPa (8500 psi)

· 28-day.............................................................................................70 MPa (10,000 psi)

Ensure that the durability of the products when tested at 300 cycles, ASTM C 666, procedure A is:

Submerged in: DF (%)

Water 98

5% CaCl2 solution 95

5% NaCL solution 85

Ensure that the scaling resistance has a rating of 3, Moderate Scaling, after 50 cycles when tested in accordance with ASTM C 672.

Provide certification from the manufacturer that the product is compatible for work that is 1” or more in depth and more than 1” in width; and where the mixing, placing, and curing temperatures may range from 5O C to 30O C (40O F to 85O F).

Submit products proposed for use to the CO for approval, and accompany them with the manufacturer’s submittals substantiating all requirements in this section, including (1) graphs or charts showing the time, temperature, humidity, and curing requirements to achieve mortar strengths equal to the adjacent concrete; and (2) complete recommendations for storage, mixing, application, and curing procedures.

As specified as mortar on the contract plans, the following products meet the above requirements.

1. EMACO T425 or T430, manufactured by Chemrex.

2. RAPID SET DOT REPAIR MIX manufactured by CTS Cement Manufacturing Co.

5. SURE-GRIP HIGH PERFORMANCE GROUT (when extended with pea gravel) manufactured by Dayton Superior.

736 - Geocell

736.01 Geocell.

Furnish geocell material consisting of sheet strips fabricated from high-density polyethylene (H.D.P.E.), connected in series at off-set, full-depth ultrasonic seams aligned perpendicular to the longitudinal axis of the strips. When expanded, the interconnected strips form the walls of a flexible, three-dimensional cellular confinement structure into which the specified infill material is placed.

736.02 Requirements. Furnish geocells consisting of polyethylene material treated to resist ultraviolet degradation and conforming to the requirements shown in table 736-1.

Table 736-1 – requirements for geocells.

or

101.6 mm (4”) weld joint supporting load of 72.5 kg (160 pounds) while undergoing temperature change from 23O C to 54O C (74O F to 130O F) on 1 hour cycles.

30 days minimum

7 days minimum

ROAD CLOSED

AHEAD

i