Attachement_3__Specifications.doc

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Bridge Deck Replacements Federal contract opportunity
Solicitation number
AG-4670-S-17-0197
Issued by
Department of Agriculture Forest Service

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Atch 3 Specifications

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ATTACHMENT 3

Beans Creek Complete Deck Replacement Project

NFSR # 5524 – 0.1

NFSR # 5524 – 0.3

Supplemental Specifications to

FP-03

Table of Contents

1Table of Contents

Preface 101 - Terms, Format, and Definitions

101.03 Abbreviations.

101.04 Definitions.

102 - Bid, Award, and Execution of Contract 102 Bid, Award, and Execution of Contract 103 - Scope of Work Deletions 104 - Control of Work Deletions

104.06 Use of Roads by Contractor

105 - Control of Material

105.02 Material Sources.

105.02(a) Government-provided sources.

105.05 Use of Material Found in the Work.

106 - Acceptance of Work

106.07 Delete

107 - Legal Relations and Responsibility to the Public

107.02 Protection and Restoration of Property and Landscape.

107.05 Responsibility for Damage Claims.

107.06 Contractor’s Responsibility for Work.

107.08 Sanitation, Health, and Safety

107.09 Legal Relationship of the Parties.

107.10 Environmental Protection.

108 - Prosecution and Progress 108 Delete.

109 - Measurement and Payment 109 Deletions

109.02 Measurement Terms and Definitions.

109.03 Weighing Procedures and Devices.

109.04 Receiving Procedures.

152 - Construction Survey and Staking 152.01(c) Material.

152.02 General.

152.03 Survey and Staking Requirements.

Table 152-1 Tolerances for reestablishing P-line, traverse, and elevations.

Table 152-2 Cross section and slope stake tolerances.

153 - Contractor Quality Control

153.04 Records.

155 - Schedules for Construction Contracts 155 Delete.

157 - Soil Erosion Control

157.03 General.

157.08 Water Crossings.

157.11 Temporary Turf Establishment

157.12 Inspection and Reporting

157.13 Maintenance and Cleanup

201 - Clearing and Grubbing

201.01 Description

201.04 Clearing. (c)

201.06 Disposal.

203 - Removal of Structures and Obstructions

203.01 Description.

203.04 Removing Material.

203.05 Disposing of Material.

203.08 Payment

204 - Excavation and Embankment

204.02 Definitions

204.06 Roadway Excavation

204.07 Subexcavation

208 - Structure Excavation and Backfill for Selected Major Structures

208.04 General.

208.09 Foundation Preparation.

208.13 Measurement.

208.14 Payment 251 - Riprap

251.03 General.

251.08 Measurement.

301 - Untreated Aggregate Courses 301 Title Change.

301.02 Material.

301.03 General.

301.04 Mixing and Spreading.

301.05 Compacting.

301.06 Surface Tolerance.

301.08(b) Plasticity Index.

301.08 Acceptance

301.10 Payment

301.09 Measurement.

Table 301-1 Field Density Requirements.

Table 301-1—Acceptance Sampling and Testing Requirements.

552 - Structural Concrete 552 Structural Concrete 554 - Reinforcing Steel 554 Placing & Fastening.

555 - Steel Structures

555.18 Welding.

620 – Stone Masonry

620.11 Measurement

625 - Turf Establishment

625.01 Description

625.02 Material

625.10 Acceptance.

625.12 Payment

635 - Temporary Traffic Control

635.03 General.

635.26 Measurement.

635.27 Payment.

648 - Stream Simulation

648.01 Description

648.02 Material

648.03 General.

648.04 Placed Streambed Simulation Material and Channel Rock.

648.04 Foundation fill.

648.05 Acceptance

648.06 Measurement

648.07 Payment

703 - Aggregate

703.05 Subbase, Base, & Surface Course Aggregate.

703.05 Subbase, Base, & Surface Course Aggregate.

705 - Rock

705.02 Riprap Rock

705.04 Rock for Special Rock Embankments

705.07 Streambed Simulation Rock.

705.08 Channel Rock.

713 - Roadside Improvement Material

713.04 Seed

713.05 Mulch.

717 - Structural Metal 717.01 Structural Steel

717.07 Galvanized Coatings

717.17 Evazote Joint Seals

Seals Adhesives Sawing the Joints Preparations for Sawed Joints Concrete Elastomeric Concrete Placement Joint Preparation Seal Installation Basis of Payment 718 - Traffic Signing and Marking Material

718.05 Aluminum Panels

Preface

Preface_wo_03_15_2004_m Delete all but the first paragraph and add the following:

The Forest Service, US Department of Agriculture has adopted FP-03 for construction of National Forest System Roads.

101 - Terms, Format, and Definitions

101.00_nat_us_07_25_2005

101.01_nat_us_04_04_2007

101.01 Meaning of Terms

Delete all references to the TAR (Transportation Acquisition Regulations) in the specifications.

101.03_nat_us_06_16_2006

101.03 Abbreviations.

Add the following to (a) Acronyms:

AFPA

MSHA

NIST

NESC

WCLIB

American Forest and Paper Association Mine Safety and Health Administration National Institute of Standards and Technology National Electrical Safety Code West Coast Lumber Inspection Bureau

Add the following to (b) SI symbols:

mp
Milepost
ppm
Part Per Million

101.04_nat_us_03_29_2007

101.04 Definitions.

Delete the following definitions and substitute the following:

Bid Schedule--The Schedule of Items.

Bridge--No definition.

Contractor--The individual or legal entity contracting with the Government for performance of prescribed work. In a timber sale contract, the contractor is the “purchaser”.

Culvert--No definition.

Right-of-Way--A general term denoting (1) the privilege to pass over land in some particular line (including easement, lease, permit, or license to occupy, use, or traverse public or private lands), or (2) Real property necessary for the project, including roadway, buffer areas, access, and drainage areas.

Add the following:

Adjustment in Contract Price--“Equitable adjustment,” as used in the Federal Acquisition Regulations, or “construction cost adjustment,” as used in the Timber Sale Contract, as applicable.

Change--“Change” means “change order” as used in the Federal Acquisition Regulations, or “design change” as used in the Timber Sale Contract.

Design Quantity--“Design quantity” is a Forest Service method of measurement from the FS-96 Forest Service Specifications for the Construction of Roads and Bridges. Under these FP specifications this term is replaced by the term “Contract Quantities”.

Forest Service--The United States of America, acting through the Forest Service, U.S. Department of Agriculture.

Neat Line--A line defining the proposed or specified limits of an excavation or structure.

Pioneer Road--Temporary construction access built along the route of the project.

Purchaser--The individual, partnership, joint venture, or corporation contracting with the Government under the terms of a Timber Sale Contract and acting independently or through agents, employees, or subcontractors.

Protected Streamcourse--A drainage shown on the plans or timber sale area map that requires designated mitigation measures.

Road Order--An order affecting and controlling traffic on roads under Forest Service jurisdiction. Road Orders are issued by a designated Forest Officer under the authorities of 36 CFR, part 260.

Schedule of Items--A schedule in the contract that contains a listing and description of construction items, quantities, units of measure, unit price, and amount.

Utilization Standards--The minimum size and percent soundness of trees described in the specifications to determine merchantable timber.

Add Figure 101-1—Illustration of road structure terms:

Figure 101-1—Illustration of road structure terms.

102 - Bid, Award, and Execution of Contract

102.00_nat_us_02_16_2005

102 Bid, Award, and Execution of Contract

Delete Section 102 in its entirety.

103 - Scope of Work

103.00_nat_us_02_16_2005

Deletions

Delete all but subsection 103.01 Intent of Contract.

104 - Control of Work

104.00_nat_us_06_16_2006

Deletions

Delete Sections 104.01, 104.02, and 104.04.

104.06_nat_us_02_17_2005

Add the following subsection:

104.06 Use of Roads by Contractor

The Contractor is authorized to use roads under the jurisdiction of the Forest Service for all activities necessary to complete this contract, subject to the limitations and authorizations designated in the Road Order(s) or described in the contract, when such use will not damage the roads or national forest resources, and when traffic can be accommodated safely.

Project Specific_06_13_2008

The Contractor shall not use the Blue Ridge Parkway. This restriction applies to all vehicles operated by personnel associated with the Contractor, Subcontractor, Material Suppliers, Deliveries, Material Testers, and any other personnel or equipment related to the project.

105 - Control of Material

105.02_nat_us_01_18_2007

105.02 Material Sources.

105.02(a) Government-provided sources.

Add the following:

Comply with the requirements of 30 CFR 56, subparts B and H. Use all suitable material for aggregate regardless of size unless otherwise designated. When required, re-establish vegetation in disturbed areas according to section 625.

105.05_nat_us_05_12_2004

105.05 Use of Material Found in the Work.

Delete 105.05 (a) and (b) and the last sentence of the second paragraph and substitute the following:

Materials produced or processed from Government lands in excess of the quantities required for performance of this contract are the property of the Government. The Government is not obligated to make reimbursement for the cost of producing these materials.

106 - Acceptance of Work

106.07_nat_us_05_11_2004

106.07 Delete

Delete subsection 106.07.

107 - Legal Relations and Responsibility to the Public

107.02_0811_us_12_14_2004

107.02 Protection and Restoration of Property and Landscape.

Add the following:

Prior to the start of construction, submit a written plan that provides permanent and temporary erosion control measures to minimize erosion and sedimentation during and after construction. Do not begin work until the necessary controls for that particular phase of work have been implemented.

Follow all requirements of Section 157.

Monitor the National Weather Service forecast. Do not commence land disturbing activities if within the next 24 hours there is a fifty percent chance of precipitation with rainfall amounts greater than ¼ inch.

Stabilize all embankments higher than 4 feet vertical and all disturbed areas within 25 feet of protected streams with temporary ground cover at the end of each workday. Temporary ground cover consists of mulch sufficient to completely cover the disturbed area.

Complete all protected stream culvert installations as soon as possible; preferably within the same day of initial disturbance.

Apply final seeding and fertilizer under section 625 within 10 days of initial disturbance for all fills over 4 feet vertical and within 25 feet of all protected stream courses.

At designated locations place 3 inch rock a minimum 6 inches deep across the road prism for at least 50 feet down the centerline to provide a construction entrance.

Remove sediment from behind temporary silt fences when the depth is greater than 6 inches.

Prior to suspending work on the project for periods longer than 7 days assure that all temporary erosion control measures are in place. During work suspension maintain temporary erosion control measures in a working condition.

107.05_nat_us_05_11_2004

107.05 Responsibility for Damage Claims.

Delete the entire subsection.

107.06_nat_us_06_16_2006

107.06 Contractor’s Responsibility for Work.

Delete the following from the first paragraph.

“except as provided in Subsection 106.07”.

107.08_nat_us_03_29_2005

107.08 Sanitation, Health, and Safety

Delete the entire subsection.

107.09_nat_us_06_16_2006

107.09 Legal Relationship of the Parties.

Delete the entire subsection.

107.10_nat_us_06_16_2006

107.10 Environmental Protection.

Add the following:

Design and locate equipment repair shops, stationary refueling sites, or other facilities to minimize the potential and impacts of hazardous material spills on Government land.

Before beginning any work, submit a Hazardous Spill Plan. List actions to be taken in the event of a spill. Incorporate preventive measures to be taken, such as the location of mobile refueling facilities, storage and handling of hazardous materials, and similar information. Immediately notify the CO of all hazardous material spills. Provide a written narrative report form no later than 24 hours after the initial report and include the following:

· Description of the item spilled (including identity, quantity, manifest number, and other identifying information).

· Whether amount spilled is EPA or state reportable, and if so whether it was reported, and to whom.

· Exact time and location of spill including a description of the area involved.

· Containment procedures.

· Summary of any communications the Contractor had with news media, Federal, state and local regulatory agencies and officials, or Forest Service officials.

· Description of clean-up procedures employed or to be employed at the site including final disposition and disposal location of spill residue.

When available provide copies of all spill related clean up and closure documentation and correspondence from regulatory agencies.

The Contractor is solely responsible for all spills or leaks that occur during the performance of this contract. Clean up spills or leaks to the satisfaction of the CO and in a manner that complies with Federal, state, and local laws and regulations.

108 - Prosecution and Progress

108.00_nat_us_02_16_2005

108 Delete.

Delete Section 108 in its entirety.

109 - Measurement and Payment

109.00_nat_us_02_17_2005

109 Deletions

Delete the following entire subsections:

109.06 Pricing of Adjustments.

109.07 Eliminated Work.

109.08 Progress Payments.

109.09 Final Payment.

109.02_nat_us_06_16_2006

109.02 Measurement Terms and Definitions.

(b) Contract quantity.

Add the following:

Contract quantities will be adjusted only when there are errors in the original design of 15% or more.

Change the following:

“(b) Cubic yard” to “(c) Cubic yard”.

Add the following definition:

(p) Thousand Board Feet (Mbf). 1,000 board feet based on nominal widths, thickness, and extreme usable length of each piece of lumber or timber actually incorporated in the job. For glued laminated timber, 1,000 board feet based on actual width, thickness, and length of each piece actually incorporated in the job.

109.03_nat_us_03_29_2005

109.03 Weighing Procedures and Devices.

(c) Project weighing system.

Add the following:

For aggregates weighed for payment, adjust scale weights of material to deduct the daily average moisture content in excess of 2 percentage points over optimum moisture as determined by AASHTO T 99 or the designated compaction method. If moisture determination is necessary, determine the daily average moisture content in accordance with AASHTO T 255, from not less than three representative samples of aggregate taken at random intervals each day that aggregate is being weighed.

109.04_0811_us_12_14_2004

109.04 Receiving Procedures.

Delete the section and add the following:

When the method of measurement requires weighing in the hauling vehicle, furnish a person to direct the spreading and distribution of material and to record the location and placement of the material on the project. During the placement, maintain a record of each delivery and document it in an acceptable manner. Include the following information:

a) Project identification

b) Truck identification

c) Drivers Name and original signature

d) Date and time weighed

e) Gross and net mass

f) Daily total for each truck

Use an approved format for the delivery record(s). Furnish the original record(s) and a written certification of the delivery of the material at the end of each week.

152 - Construction Survey and Staking

152.00_nat_us_08_05_2005

Description 152.01(c) Material.

Add the following:

Use required stake dimensions and materials. Pre-paint the top 2 inches of all stakes and lath, or mark them with plastic flagging. Use designated colors for paint or flagging. Mark all stakes with a stake pencil that leaves a legible imprint, or with waterproof ink.

Do not use aerosol spray paints.

Use moisture-resistant paper for survey notes. Keep notes in books with covers that will protect the contents and retain the pages in numerical sequence.

Construction Requirements

152.02 General.

Delete the first two sentences.

Add the following:

When indicated on the plans, a preliminary survey line has been established on the ground. The project location line is established by offsets from this preliminary line.

Delete second sentence in second paragraph and replace with the following:

Reestablish missing reference, control lines, or stakes as necessary to control subsequent construction staking operations

152.03 Survey and Staking Requirements.

(b) Roadway cross-sections.

Replace the first two sentences with the following:

Take roadway cross-sections normal to centerline. When the centerline curve radius is less than or equal to 200 feet, take cross-sections at a maximum centerline spacing of 25 feet. When the centerline curve radius is greater that 200 feet take cross-sections at a maximum centerline spacing of 80 feet.

c) Slope Stakes & References:

Replace section with the following:

Slope stakes and references. When required, locate slope stakes on designated portions of the road. Locate the slope stake catch points and use them to establish clearing limits and slope stake references.

Mark slope stakes with the station, the amount of cut or fill, the horizontal distance to centerline, and the slope ratios.

Place slope reference stakes at least 10 feet outside the clearing limit and mark with the offset distance to the slope stake. Place sight stakes when required.

Prior to clearing and grubbing operations, move the slope stake outside the clearing limit to the slope reference stake. After clearing and grubbing and before excavation, reset the slope stakes in their original position.

Use the designated method to establish the slope stake catchpoint.

· Method I—Computed Method. Use the template information shown in the plans or other Government-provided data to calculate the actual location of the catchpoint. The slope stake “catchpoint distance” provided may be used as a trial location to initiate slope staking. Recatch slope stakes on any section that does not match the staking report within the tolerances established in Table 152-2.

· Method II—Catchpoint Measurement Method. Determine the location of slope stake catchpoints by measuring the catchpoint distances shown in the plans or other Government-provided data.

(d) Clearing and grubbing limits.

Add the following:

Establish clearing limits on each side of the location line by measuring the required horizontal or slope distances shown in the stake notes. Mark the clearing limits with flagging or tags on trees to be left standing, or on lath. Make markings intervisible, and no more than 90 feet apart.

After establishing clearing limits, move the location line stake outside the clearing limits for station identification purposes, and mark it with horizontal distance to location line

(e) Centerline reestablishment.

Replace with the following:

Reestablish centerline from instrument control points. The maximum spacing between centerline points is 25 feet when the centerline curve radius is less than or equal to 200 feet. When the centerline curve radius is greater than 200 feet, the maximum distance between centerline points is 80 feet.

(g) Culverts.

Replace subsection with the following:

Set culvert reference stakes at all culvert locations. Set a culvert reference stake on the centerline of the culvert 10 feet from each end or beyond the clearing limit, whichever is greater. Record the following on culvert reference stakes:

(1) Diameter, actual field measured length, and type of culvert.

(2) The vertical and horizontal distance from the reference stake to the invert at the ends of the culvert.

(3) Station of actual point where culvert intersects centerline.

When required, stake headwall for culverts by setting a hub with a guard stake on each side of the culvert on line with the face of the headwall. Perform this work after clearing is completed.

152.03 (l) Miscellaneous Survey and Staking.

Add the following:

(11) Cattleguards

(12) Drain Dips

(13) Erosion Control Measures

Replace Table 152-1 with the following two tables:

Table 152-1 Tolerances for reestablishing P-line, traverse, and elevations.

Precision Class
Minimum Position Closure
Angular Accuracy (±)
L-Line Tangent Control Pointsa (±)
Vertical Closureb (±)

A

(Bridges)

1/10,000
2 sets, direct/reverse

10 second rejection limit

N/A
0.02 ft or

0.02ft/1000ftc

B
1/5,000
2 sets, direct/reverse

20 second rejection limit

0.1 ft
0.02 ft or

0.02ft/1000ftc

C
1/1,000
1 set, direct/reverse

1 minute rejection limit

0.2 ft
0.5ft/1000ftc
D
1/300
Foresight and backsight; 15 minute rejection limitc
0.4 ft
1.0ft/1000ftc
E
1/100
Foresight and backsight; 30 minute rejection limitc
0.8 ft
1.0ft/1000ftc

a. Accuracy of offset measurement.

b. Determine vertical closures at intervals not to exceed 2000 ft as measured along centerline.

c. Use greater value.

Table 152-2 Cross section and slope stake tolerances.

Item
Tolerances
A
B
C
D
E
Allowable deviation of cross-section line projection from a true perpendicular to tangents, a true bisector of angle points, or a true radius of curves
(±)2o
(±)3o
(±)3o
(±)5o
(±)5o
Take cross-sections topography measurements so that variations in ground from a straight line connecting the cross-section points will not exceed
0.5 ft
1.0 ft
2.0 ft
2.0 ft
3.0 ft
Horizontal and vertical accuracy for cross-sections, in feet or percentage of horizontal distance measured from traverse line, whichever is greater.
0.1 ft or 0.4%
0.15 ft or 0.6%
0.2 ft or 1.0%
0.2 ft or 1.0%
0.3 ft or 1.0%

Horizontal and vertical accuracy for slope stake, slope stake references, and clearing limits. In feet or percentage of horizontal distance measured from centerline or reference stake, whichever is greater.

Slope reference stakes and slope stakes.
0.1 ft or 0.4%
0.15 ft or 0.6%
0.2 ft or 1.0%
0.2 ft or 1.0%
0.3 ft or 1.0%
Clearing limits
1.0 ft
1.0 ft
1.0 ft
1.5 ft
2.5 ft

153 - Contractor Quality Control

153.04_nat_us_10_24_2007

153.04 Records.

Delete all but the first sentence 155 - Schedules for Construction Contracts

155.00_nat_us_05_11_2004

155 Delete.

Delete Section 155 in its entirety.

157 - Soil Erosion Control

157.03_0811_us_12_14_2004

157.03 General.

Delete the first two paragraphs and add the following:

Submit an Erosion Control Plan detailing permanent and temporary control measures to minimize erosion and sedimentation during and after construction according to the contract specifications, contract permits, Section 107, and this Section. Contract permits amend the requirements of this Section. Do not modify the type, size, or location of any control or practice without approval. Submit the erosion control plan proposal at least 7 days before operations begin to the Contracting Officer for approval.

Reflect in the erosion control plan special concerns and measures necessary to protect resources and government improvements. Include:

1. The construction activities and sequence of implementation relating to specific erosion control measures.

2. The location and type of permanent controls to be implemented during construction.

3. The location and type of temporary controls to be implemented during construction.

4. For work in stream channels with equivalent 48 inch or greater culverts a detailed dewatering plan.

5. For work in stream channels without flowing water describe level of ground and vegetative disturbance and measures to reduce potential sediment delivery.

6. Describe what monitoring will take place.

Add to the third paragraph:

Upon completion of construction at the site, all temporary dewatering materials and equipment are to be removed from Government property.

157.08 Water Crossings.

Add the following:At any channel crossing designed for an equivalent 48 inch or greater culvert installation dewater by rerouting water flow around the site before and during excavation and embankment operations.

157.11 Temporary Turf Establishment

Delete the subsection including table 157-1 and replace with the following:

Apply seed, fertilizer, and mulch for soil erosion protection at the required rates. Protect and care for seeded areas, including watering, until permanent turf establishment is in place.

157.12 Inspection and Reporting

Delete the first paragraph and replace it with the following:

Inspect all erosion control facilities at least every 7 days, within 24 hours after more than ¼ inch of rain in a 24 hour period, as required by the Contractor prepared erosion control plan, and as required by contract permits.

157.13 Maintenance and Cleanup

Delete the second sentence and add the following:

Clean erosion control measures when sediment is 6 inches deep or when they are half full of sediment, which ever is less.

201 - Clearing and Grubbing

201.01_nat_us_02_18_2005

201.01 Description

Replace with the following This work consists of clearing and grubbing within clearing limits and other designated areas.

201.04_nat_us_02_22_2005

201.04 Clearing. (c)

Delete paragraph (c) and replace with the following:

(c) In areas outside the excavation, embankment, and slope rounding limits, cut stumps to within 12 inches or one-third of the stump diameter of the ground, whichever is higher, measured on the side adjacent to the highest ground. For timber sales, stump heights will meet the requirements of the Timber Sale contract.

201.04 Clearing.

Delete subsection (d) and replace with the following:

(d) Do not cut vegetation less than 3 feet tall and less than 3 inches in diameter, that is within the clearing limits but beyond the roadway and not in a decking area, and that does not interfere with sight distance along the road.

Add the following:

(e) Trim branches of remaining trees or shrubs to give a clear height of 14 feet above the roadbed unless otherwise indicated. Trim tree limbs as near flush with the trunk as practicable.

(f) Remove brush from log decks. Deck logs so that logs are piled parallel to one another; can be removed by standard log loading equipment; will not damage standing trees; will not interfere with drainage, and will not roll. Keep logs in log decks free of brush and soil.

201.06_nat_us_02_23_2005

201.06 Disposal.

Delete the first sentence of this subsection and substitute the following:

Cut all trees , six inches in diameter and larger, into 24” lengths and stack on adjacent area where directed. Dispose of brush and slash by scattering on the downhill slope to a depth not greater than 4’ and a height no greater than 2’ below the adjacent road shoulder.

203 - Removal of Structures and Obstructions

203.01_nat_us_02_25_2005

203.01 Description.

Delete and replace with the following:

This work consists of disposing of construction slash and debris, salvaging, removing, and disposing of buildings, fences, structures, pavements, culverts, utilities, curbs, sidewalks, concrete ford and related pipes, and other obstructions.

203.04_nat_us_02_18_2005

203.04 Removing Material.

Replace the fourth and fifth paragraphs with the following:

Where part of an existing culvert is removed, remove the entire culvert upstream from the removal. The remaining downstream culvert may be left in place if no portion of the culvert is within 12 inches of the subgrade, embankment slope, or new culvert or structure; and the culvert ends are sealed with concrete.

Remove structures and obstructions in the roadbed to 12 inches below subgrade elevation. Remove structures and obstructions outside the roadbed to 12 inches below finished ground or to the natural stream bottom.

203.05_nat_us_02_18_2005

203.05 Disposing of Material.

Add the following:

(e) Windrowing Construction Slash. Place construction slash outside the roadway in neat, compacted windrows approximately parallel to and along the toeline of embankment slopes. Do not permit the top of the windrows to extend above subgrade. Use construction equipment to matt down all material in a windrow to form a compact and uniform pile. Construct breaks of at least 15 feet at least every 200 feet in a windrow. Do not place windrows against trees. Obtain approval for pioneer roads. A pioneer road may be constructed to provide an area for placement of windrows, provided the excavated material is kept within the clearing limits and does not adversely affect the road construction.

(f) Scattering. Scatter construction slash outside the clearing limits without damaging trees. Limb all logs. Place logs and stumps away from trees, positioned so they will not roll, and are not on top of one another. Limb and scatter other construction slash to reduce slash concentrations.

(g) Chipping or Grinding. Use an approved chipping machine to grind slash and stumps greater than 3 inches in diameter and longer than 3 feet. Deposit chips or ground woody material on embankment slopes or outside the roadway to a loose depth less than 6 inches. Minor amounts of chips or ground woody material may be permitted within the roadway if they are thoroughly mixed with soil and do not form a layer.

(h) Debris Mat. Use tree limbs, tops, cull logs, split stumps, wood chunks, and other debris to form a mat upon which construction equipment is operated. Place stumps upside down and blend stumps into the mat.

(i) Decking Firewood Material. Remove brush from decks. Limb and deck logs that do not meet Utilization Standards according to Subsection 201.04 as directed by the CO. Cut logs to lengths less than 30 feet. Ensure that logs stacks are stable and free of brush and soil.

(j) Removal to designated locations. Remove construction slash to designated locations.

(k) Piling. Pile construction slash in designated areas. Place and construct piles so that if the piles are burned, the burning will not damage remaining trees. Keep piles free of dirt from stumps. Cut unmerchantable logs into lengths of less than 20 feet.

(l) Placing Slash on Embankment Slopes. Place construction slash on completed embankment slopes to reduce soil erosion. Place construction slash as flat as practicable on the completed slope. Do not place slash closer than 2 feet below subgrade. Priority for use of available slash is for: (1) through fills; (2) insides of curves; and (3) ditch relief outlets.

(m) Hydrological Sensitive Placement. Where required use this method in combination with other designated methods to dispose of material to reduce erosion and to aid in re-vegetation:

1. Place windrow segments on contours, wrap in type I geotextile.

2. Place logs as log erosion barriers on contours. Place logs so that 80% of their length is on the ground surface.

3. Scatter slash on bare or disturbed areas within or outside the clearing limits as directed.

4. Scatter chips or ground woody material on bare or disturbed areas within or outside the clearing limits as directed.

Place stumps in swales or on sites to form planting pockets. Place windrow segments on contours, wrap in type I geotextile.

203.08_nat_us_02_24_2005

203.08 Payment

Add the following:

Disposal of construction slash will be compensated under the designated pay item in Section 201.

204 - Excavation and Embankment

204.02_0811_us_12_22_2004

204.02 Definitions

Delete subsection (2) Subexcavation

204.06 Roadway Excavation

(b) Rock Cuts.

Delete the first sentence and replace with the following When blasting rock is allowed, use blasting methods according to Subsection 205.08

204.07 Subexcavation

Delete the subsection in its entirety:

208 - Structure Excavation and Backfill for Selected Major Structures

208.04_nat_us_06_13_2007

Construction Requirements

208.04 General.

Add the following to the end of the second sentence of the third paragraph:

"... to the CO a minimum of 5 days prior to beginning excavation work."

Add the following to the end of the third sentence of the third paragraph:

"...to the CO a minimum of 15 days prior to installation."

208.09 Foundation Preparation.

Add the following after the first paragraph:

The foundation elevation is defined as the bottom of footings, for spread footing placement; the bottom of the pile cap, for construction of pile foundations; and the toe of the wall, for construction of retaining walls, except wingwalls at bridges.

Project Specific_06_13_2008

Replace all material from any over-excavation below the designated footing elevation with concrete or lower the footing elevation and extend the wall height at the direction of the CO. When increasing the wall height, do not exceed the maximum wall height shown on the plan for the design wall reinforcement.

When boulders or irregular, fractured, or seamed bedrock precludes excavation to the designated footing elevation without further loosening of previously solid material, the CO may order removal of such loose material and allow payment for concrete that is required to restore foundation material to the designated elevation.

Project Specific_06_13_2008

The Contractor shall notify the Contract Officer a sufficient time before beginning the excavation so that measurements may be taken of the undisturbed ground.

Where necessary for safety, the foundation openings shall be sloped, shored, braced, or protected by cofferdams in accordance with local and State safety standards. Foundation excavation and related work shall be done in such sequence that no portion of the structure will be endangered by subsequent operations. Completed portions of a structure shall be adequately protected during blasting operations.

The dimensions and elevations of footings, as shown on the plans, shall be considered as approximate only and the Contract Officer may order, in writing, such changes in dimensions or elevations of footings as may be necessary to secure a satisfactory foundation.

After each foundation has been excavated, the Contractor shall notify the Contract Officer. No concrete shall be placed until the Contract Officer has approved the depth of the excavation and the character of the foundation material and has given permission to proceed.

All rock or other hard foundation material shall be cleaned of all loose material and cut to a firm surface, either level, stepped, or serrated, as directed by the Contract Officer. All seams shall be cleaned out and filled with concrete, mortar, or grout. All loose and disintegrated rock and thin strata shall be removed. The rock surface shall be left in a rough condition so as to form an adequate key against lateral movement of the footing.

208.13 Measurement.

Delete the section in its entirety and add::

No measurement will be made for structural excavation or backfill. Payment will be made at the contract lump sum price for excavation and backfill.

208.14 Payment

Delete the section in its entirety.

251 - Riprap

251.03_nat_us_06_18_2007

Construction Requirements

251.03 General.

Add the following:

Place riprap under or adjacent to structures before placing prefabricated superstructure units or constructing superstructure falsework unless otherwise approved by the CO.

251.08 Measurement.

Add the following:

Payment for excavation and embankment required for placement of riprap is indirectly included in the pay item for riprap.

301 - Untreated Aggregate Courses

301.00_nat_us_03_03_2005

301 Title Change.

Change the title to: Section 301 Aggregate Courses 301.02_nat_us_05_16_2005

301.02 Material.

Add the following:

Bentonite
725.30
Calcium Chloride Flake
725.02
Lignon Sulfonate
725.20
Magnesium Chloride Brine or Calcium Chloride Liquid
725.02

301.03_0811_us_08_12_2007

301.03 General.

Add the following:

Request approval in writing of the roadbed before placing aggregate.

If the aggregate is produced and stockpiled before placement, handle and stockpiled according to Section 320. Establish stockpile sites at locations approved. Clear and grub stockpile sites according to Section 201.

301.04 Mixing and Spreading.

Delete the first two sentences of the first paragraph and add the following:

Adjust the moisture content to obtain a uniform mixture with a moisture content within 2 percent of the optimum moisture content. Spread the aggregate in a uniform layer, with no segregation of size, and to a loose depth that will provide the required compacted thickness.

When placing aggregate over geotextile, place aggregate in a single lift to the full depth specified.

Route and distribute hauling and leveling equipment over the width and length of each layer.

301.05 Compacting.

Delete the first and third paragraphs and add the following:

Compact the aggregate using one of the following methods as specified:

(a) Compaction Method A. Compact the aggregate by operating spreading and hauling equipment over the entire width until no visible displacement is noticed.

(b) Compaction Method C. Compact each layer of aggregate to a density of at least 95 per-cent of the maximum density, as determined by AASHTO T 99, method C or D.

(c) Compaction Method D. Compact each layer of aggregate to a density of at least 95 per-cent of the maximum density, as determined by AASHTO T 180, method C or D.

For all compaction methods, blade the surface of each layer during the compaction operations to remove irregularities and produce a smooth, even surface. When a density requirement is specified, determine the in place density and moisture content according to AASHTO T 310 or other approved test procedures.

301.06 Surface Tolerance.

Add the following:

Thickness and Width requirements:

The maximum variation from the compacted specified thickness is ½ inch. The compacted thickness is not consistently above or below the specified thickness and the average thickness of 4 random measurements for any ½ mile of road segment is within + ¼ inch of the specified thickness.

The maximum variation from the specified width will not exceed +12 inches at any point. The compacted width is not consistently above the specified width and the average of any four random measurements along any ½ mile of road segment is within +4 inches of the specified width.

301.08(b) Plasticity Index.

Add the following to the first sentence: “and under 703.05(c)(1)”.

301.08 Acceptance

Delete the second paragraph and add the following:

Aggregate gradation and surface course plasticity index will be evaluated under Subsection 106.04. Other aggregate quality properties will be evaluated under 106.02 and 106.04.

301.10_nat_us_03_03_2005

301.10 Payment

Delete the following:

adjusted according to Subsection 106.05

301.09 Measurement.

Delete the second and third paragraphs and add the following:

Table 301-1 Field Density Requirements.

Table 301-1: Delete laboratory and field density requirements for base, subbase, and surfacing and replace with the following:

Material or Product
Type of Acceptance (Subsection)
Characteristic
Category
Test Methods Specifications
Sampling Frequency
Point of Sampling
Split Sample
Reporting Time
NC ABC
Measured and tested conformance (Subsection 106.04)
Moisture Density
Method C-1
---
R-1 Marshall
“
“
“
Before using in work
Method D
---
AASHTO T 180
“
“
“
“
Method D-1
---
R-1 Marshall
“
“
“
“

Compaction

Method C, C-1, D, D-1
---
AASHTO T 310 or other approved procedures
1 per 500 t
In-place
---
Before placing the next layer

Table 301-1: Add the following:

Table 301-1—Acceptance Sampling and Testing Requirements.

Material or Product
Type of Acceptance (Subsection)
Characteristic
Category
Test Methods Specifications
Sampling Frequency
Point of Sampling
Split Sample
Reporting Time
NC ABC
Measured and tested conformance (Subsection 106.04)
Plastic Limit
-
AASHTO T 90
1 per each 1,000 T
From the windrow or roadbed after processing
Yes
4 Hours

Table 301-1—Acceptance Sampling and Testing Requirements.

Material or Product
Type of Acceptance (Subsection)
Characteristic
Category
Test Methods Specifications
Sampling Frequency
Point of Sampling
Split Sample
Reporting Time
Aggregate Width
Measured and tested conformance (Subsection 106.04)
Width
-
-
4 per each 0.5 mi
Roadbed after processing
-
4 Hours
Aggregate Thickness
Measured and tested conformance (Subsection 106.04)
Thickness
-
-
4 per each 0.5 mi
Roadbed after processing
-
4 Hours
Additive
Measured and tested conformance (Subsection 106.04)
Amount of Additive
-
1 per each 1,000 T
From the windrow or roadbed after processing
No
4 Hours

552 - Structural Concrete

Project Specific_06_13_2008 552 Structural Concrete

Supplement Section 552 with the following:

Structural Concrete for respective locations in the structure shall be of the class called for on the plans.

Structural Concrete shall meet the requirements of the North Carolina Department of Transportation Standard Specifications for Roadways and Structures.

The Contractor shall submit to the Contract Officer proposed concrete mix designs for each class of concrete to be used in the work. Mix proportions shall be determined by a testing laboratory which has been approved by the N.C. Division of Highways and shall be based on laboratory trial batches meeting the requirements of Table 1000-1 and other applicable sections of the NCDOT Standard Specifications.

The Contract Officer will review the mix design only to ascertain general compliance with specification requirements. Acceptance of the mix design shall not relieve the Contractor of his responsibility to furnish end-product meeting specification requirements.

The Contractor will be responsible for Quality Control/ Quality Assurance Testing. Samples shall be taken by the Contractor at a minimum rate of one set per day of concrete placement. Samples shall represent no more than 50 cubic yards of concrete per sample set. Contractor shall be prepared to sample additional loads of concrete as requested by the Contract officer at any time. The Contract Officer may order additional testing when conditions warrant.

554 - Reinforcing Steel

554.03_nat_us_06_20_2007

Construction Requirements

554 Placing & Fastening.

Delete the first sentence and replace with the following:

Place, fasten, and support the bars according to the CRSI Manual of Standard Practice. Use precast concrete blocks or metal supports, but only use precast mortar blocks in areas permanently hidden from view in the completed structure.

555 - Steel Structures

555.18_nat_us_07_03_2007

Construction Requirements

555.18 Welding.

Add the following at the start of the first sentence.

"Unless otherwise provided for in the supplemental specifications or shown on the plans, ... "

620 – Stone Masonry

620.00_0811_us_12_15_2004

620.11 Measurement

Delete the Section in its entirety and add:

Measurement will consist of the number of square yards of stone masonry required by the contract, as measured in successfully completed work. All face surfaces will be measured.

625 - Turf Establishment

625.00_0811_us_12_15_2004

Replace the entire Section:

625.01 Description

This work consists of soil preparation, watering, fertilizing, seeding, and mulching.

Seeding and mulching methods are designated as dry or hydraulic.

625.02 Material

Conform to the following Subsections:

Agricultural limestone 713.02

Fertilizer 713.03

Mulch 713.05

Seed 713.04

Stabilizing emulsion tackifiers 713.12

Water 725.01

Construction Requirements

625.03 General. Apply turf establishment to finished slopes and ditches within 14 days after completion of construction on a portion of the site. Do not seed during windy weather or when the ground is excessively wet, frozen, snow covered, extremely dry, cloddy, hard pan, or not friable.

625.04 Preparing Seedbed. Grade the seeding area to line and grade. Remove all weeds, sticks, stones 2 inches in diameter and larger, and other debris detrimental to application, growth, or maintenance of the turf.

If required by the contract, apply limestone and grubproofing.

Cultivate the seeding area to a minimum depth of 4 inches and prepare a firm but friable seedbed before seeding. Do not cultivate aggregate-topsoil courses that were previously dry seeded under Section 305.

625.05 Watering. Moisten seeding areas before seeding and maintain the moisture until 10 days after germination.

625.06 Fertilizing. Apply fertilizer by the following methods:

(a) Dry method. Incorporate the fertilizer into the upper portion of the seedbed before seeding.

(b) Hydraulic method. Add fertilizer to the slurry and mix before adding seed. Apply the seed and fertilizer in one application.

625.07 Seeding. Apply seed by the following methods:

(a) Dry method. Apply the seed with approved power driven seeders, drills, or other mechanical equipment. Hand-operated seeding methods are satisfactory on areas inaccessible to mechanical equipment. Lightly compact the seedbed within 24 hours after seeding.

(b) Hydraulic method. Use hydraulic-type equipment capable of providing a uniform application using water as the carrying agent. Add a tracer material consisting of either wood or grass cellulose fiber mulch to the water. Apply the tracer material at the designated rate of to provide visible evidence of uniform application. Add the seed to the water slurry no more than 30 minutes before application. Seed by hand areas inaccessible to seeding equipment.

625.08 Mulching. Apply mulch within 48 hours after seeding by the following methods:

(a) Dry method. Spread all mulch material, except wood and grass cellulose fibers, by a mulch spreader utilizing forced air to blow the mulch material onto the seeded area. Apply straw mulch at the designated rate. Anchor the mulch material with an approved stabilizing emulsion tackifier or approved mechanical method. Do not mark or deface structures, pavements, utilities, or plant growth with tackifier.

(b) Hydraulic method. Apply mulch in a separate application from the seed using hydraulic-type equipment according to Subsection 625.07(b).

Apply wood fiber or grass straw cellulose fiber mulch at the designated rate.

Apply bonded fiber matrix hydraulic mulch at the designated minimum rate. Apply so no hole in the matrix is greater than 0.04 inches. Apply so that no gaps exist between the matrix and the soil.

Mulch by hand areas inaccessible to mulching equipment.

625.09 Protecting and Caring for Seeded Areas. Protect and care for seeded areas including watering when needed until final acceptance. Repair all damage to seeded areas by reseeding, refertilizing, and remulching. Apply supplemental applications of seed, mulch, fertilizer, lime, or ammonium nitrate.

625.10 Acceptance. Seed will be evaluated under Subsections 106.02, 106.03, and 713.04.

Mulch, fertilizer, and other turf establishment material will be evaluated under Subsections 106.02 and 106.03.

Turf establishment work will be evaluated under Subsections 106.02 and 106.04.

Measurement

625.11 No separate measurement will be made.

625.12 Payment

The accepted work will be paid at the contract price lump sum price.

635 - Temporary Traffic Control

635.03_nat_us_05_13_2004

635.03 General.

Add the following:

Install temporary traffic control signs to temporary posts or approved temporary sign mounts.

Project Specific_06_13_2008

635.26 Measurement.

Delete Subsection and Replace with the Following:

Temporary Traffic Control will not be measured.

635.27 Payment.

Delete the first Sentence. Replace with the Following:

Temporary Traffic Control will be paid Lump Sum.

648 - Stream Simulation

648.00_nat_us_04_17_2008

648 – Streambed Simulation Description

648.01 Description

This work consists of placing rock and fill to simulate a natural streambed, profile and cross section though road stream crossings. The placement of Channel Rock for: fish rest stop, rock bands, rock weirs, stream bank rocks, and other in stream rock structures, is included within this specification.

648.02 Material

Conform to the following Subsections.

Foundation Fill
704.01
Stream Bed Simulation Material
705.07
Channel Rock
705.08

Construction Requirements

648.03 General. Place streambed simulation material on a prepared surface to form a well-graded, low permeability mass, similar in appearance and texture to the natural streambed. Do not drive metal track or rubber tired equipment directly on metal or concrete structure surfaces.

648.04 Placed Streambed Simulation Material and Channel Rock.

(a) Method A, Machine Placed. Place stream simulation rock in one or more layers with a layer depth less than 1 ½ times the maximum dimension of the stream simulation rock. Place stream simulation by methods that do not cause segregation or damage to the prepared surface. Place or rearrange individual rocks by mechanical methods to obtain a compact low permeability mass matching streambed simulation details. Fill voids before placing the next lift. Place fish rest stop, rock bands, rock weirs, stream bank rocks, and other in stream rock structures as designated.

(b) Method B, End Dumped. Dump stream simulation rock in one or more layers with a layer depth less than 1 ½ times the maximum dimension of the stream simulation rock. Distribute larger rocks throughout the mass of stone. Obtain a uniformly dense, compact, low permeability bed with a surface matching stream simulation bed details. Fill voids before placing the next lift. Place fish rest stop, rock bands, rock weirs, stream bank rocks, and other in stream rock structures as designated.

(c) Method C, Hand Placed. Place stream simulation rock using hand labor. Material may be hand carried, or carried in wheelbarrows and end dumped to obtain its full thickness. Compact each load using hand operated or hand operated mechanical equipment to obtain a uniformly dense, compact, low permeability bed with a surface matching stream simulation bed details. Fill voids before placing the next lift. Place fish rest stop, rock bands, rock weirs, stream bank rocks, and other in stream rock structures as designated.

648.04 Foundation fill. Fill all voids left during placement of Channel Rocks and Streambed Simulation adjacent to footings, concrete structures or corrugated pipes with foundation fill. Use water pressure, metal tamping rods, and similar hand operated equipment to force material into all surface and subsurface voids between the structure and rocks and between individual rocks.

648.05 Acceptance. Placing streambed simulation material will be evaluated under Subsections 106.02 and 106.04.

Project Specific_06_13_2008

Measurement

648.06 Measurement

Streambed Simulation will not be measured.

648.07 Payment

Streambed Simulation will not be paid separately. Include work prescribed in this Section in the pay item for Removal of Existing Vented Ford. See Subsection 109.05 703 - Aggregate

703.00_0811_us_12_17_2004

703.05 Subbase, Base, & Surface Course Aggregate.

Add the following gradations for railroad ballast:

Railroad ballast stone:

Percent mass passing sieve

AASHTO M-43 Size
4-in.
3 ½ in
3 in
2 ½ in
2 in
1 ½ in
1 in
¾ in
1
100
90 to 100
--------
25 to 60
---------
0 to 15
---------
0 to 5
2
--------
--------
100
90 to 100
35 to 70
0 to 15
-------
0 to 5

Add the following table:

703.05_0811_us_12_15_2004

703.05 Subbase, Base, & Surface Course Aggregate.

Replace (1) under 703.05(a) with the following:

(1) Los Angeles abrasion, AASHTO T 96

40% max.

Replace Table 703-3 with the following:

Table 703-3.

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