SPECS USCGC DAUNTLESS (WMEC 210B) DOCKSIDE REPAIRS.pdf

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USCGC DAUNTLESS (WMEC624) DOCKSIDE REPAIRS Federal contract opportunity
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70Z080-20-Q-P4567500
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Department of Homeland Security US Coast Guard

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USCGC DAUNTLESS (WMEC 624)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2020

Developed By: Mark C Rawls

(Rev-0, 10 December 2019)

USCGC DAUNTLESS (WMEC-210B) DOCKSIDE AVAILABILITY FY2020

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: 28 Volt DC Helo Power Supply, Load Test WORK ITEM 2: 400 Hz Power Supply (FCX Systems Inc.), Load Test WORK ITEM 3: Windspeed Transmitter (Anemometer), Renew WORK ITEM 4: Flow Meter (Aviation fuel), Replace WORK ITEM 5: Helo Talon Grids, Inspect And Test WORK ITEM 6: Decks (Helicopter Operating Areas), Preserve iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

«DRAWING»

Coast Guard Bill of Materials 627 WMEC 97, Rev F, Arrangement Aviation Fuel System Coast Guard Drawing 618 WMEC 314-001, Rev H, Helo 400 Hz & 28.5 VDC Replacement Diagram Coast Guard Drawing 618 WMEC 430-050, Rev -, IC Switchboard Distribution Panel Coast Guard Drawing 627 WMEC 186-002, Rev C, Talon Grid Fdn & Structural Mod 01 Level Coast Guard Drawing 627 WMEC 437-002, Rev B, Wind speed & Direction Ind Sys Elem Wrg Diag IC

Ckt “HD & HE” Coast Guard Drawing 627 WMEC 437-003, Rev A, Wind spd & Dir Ind Sys Ckt “HD & HE” Block and

Elem Wrg Diag Coast Guard Drawing 627 WMEC 542-1, Rev E, Diagram Aviation Fuel System Coast Guard Drawing 627 WMEC 542-2, Rev E, Arrangement of Aviation Fuel System Coast Guard Drawing 627 WMEC 613-001, Rev B, Main Mast Rigging, Arrg’t & Dets Coast Guard Drawing 627 WMEC 85-231, Rev C, Booklet of General Plans Coast Guard Drawing FL-588-003, Rev -, Talon Grid, Supporting Skirt & Cover Fabrication & Instl

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction(COMDTINS) M10360.3 (series), Coatings and Color Manual Coast Guard Technical Publication (TP) 3234A, Dec 2012, Distribution Switchboard Coast Guard Technical Publication (TP) 3239A, SWBS 542, Nov 2016, JP-5 Flow Meter Coast Guard Technical Publication (TP) 3368, Feb 2015, Talon Helicopter Landing Grid - Type 18-22-01

Multiple Class Cutters Coast Guard Technical Publication (TP) 4931, Aug 2009, Section 321A, Precision Frequency Converters Coast Guard Technical Publication (TP) 5461, Nov 2012, Anemometer Coast Guard Technical Publication (TP) 7099, SWBS 314, Oct 2009, Rectifier Power Supply, 28 VDC, 300 Amp Coast Guard Technical Publication (TP) 9142, Nov 2016, Meter – Model M-5-2 Direct Drive Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes v (Rev-0)

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN) MIL-PRF-16173, 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-24667, May 2008, Coating system, Non-Skid, for Roll or Spray Application Naval Air Warfare Center (NAVAIR) Drawing 626348, Rev C, Visual Landing Aids Installation WMEC-

210 Class Ships QPL-24667, Jul 2014, Qualified Product List of Products Qualified under Performance The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal vi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

3 Y Anemometer NSN: 6600-709-9947 2 ea. 1,250.00 4 N **JP-5 Flow meter, Meter NSN: 6680-01-658-6663 1 ea. 3,100.00

4 N ** Counter Rotating, Register

NSN: 6680-01-439-2365 1 ea. 388.00

5 N M16 Bolts NSN: 5305-01-393-1827 24 ea. 25.65 5 N M12 Bolts NSN: 5305-01-584-6095 12 ea. 33.75 5 N Jacking Bolt (5/8"

Thread 11 Length 8" Hex Bolt)

N/A 6 ea. 16.28

5 N **M14 Nylock Nuts NSN: 5310-01-598-3243 127ea. 14.29 5 N **Talon Grid

Stanchion Bolt Assembly, Including

Locking Nut

NSN: 5340-01-481-3786 60 ea. 31.50

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

5 Helo Talon Grids, Inspect And Test viii (Rev-0)

PRINCIPAL CHARACTERISTICS

210' WMEC (B-CLASS)

PHYSICAL

Length overall 210' 6" Length between perpendiculars 200' 0" Beam molded 34' 0" Depth molded, main deck amidships 19' 6" Full load displacement 1,170 long tons Draft, full load to baseline amidships *Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6" Highest projection above baseline *VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2 Propeller diameter 7' 6" Number of blades, each 4 Pitch Controllable Shaft RPM 300 Shaft diameter 8.25" at exit of hull Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 48,427 gal.

Fresh water total (100%) 11,693 gal.

JP-5 fuel total (95%) 4,683 gal.

Lube oil total (95%) 2,390 gal.

1 (Rev-0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction(COMDTINS) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be

3 (Rev-0) followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved

4 (Rev-0) changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

8 (Rev-0)

TIME

9 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

10 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (Rev-0)

12 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

COATING MFG PRODUCT NAME BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

13 (Rev-0)

31410_CJ_0519_210_270

REC_31410_210_270_210 WMEC ‘B’ Class (ALL) (0519)

WORK ITEM 1: 28 Volt DC Helo Power Supply, Load Test

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to load test the 28 Volt DC Helo Power Supply.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 314-001, Rev E, 400 Hz Static Converter and 28.5 VDC

Helicopter Start Rectifier Replacement Diagram

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 7099, SWBS 314, Oct 2009, Rectifier Power Supply, 28

VDC, 300 Amp Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

Enclosure (1) – Test Memorandum, U.S. Coast Guard Yard

3. REQUIREMENTS

3.1 General. The Contractor shall refer to the Coast Guard drawing(s) listed under Section 2 (References) for guidance in accomplishing this work item.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

14 (Rev-0)

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.3 Load test. The Contractor shall load test the 28 VDC Helo Start Rectifier in accordance with attached Enclosure (1) C.G. Yard Test Memorandum and using TP 7099 as guidance.

3.3.1 In the event the load test for the 28 VDC helo start rectifier fails, troubleshoot and identify faulty component and submit CFR for repairs.

3.3.2 Once repairs are complete, conduct load test in accordance with paragraph 3.3 (Load test 28 VDC helo start rectifier). Submit CFR.

3.4 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

3.5 Report. The Contractor shall submit a CFR for the completed test memorandum attached below.

4. NOTES

4.1 Test memorandum.

15 (Rev-0)

FIGURE 1. ENCLOSURE 1, PAGE 1 OF 2

16 (Rev-0)

FIGURE 2. ENCLOSURE 1, PAGE 2 OF 2

17 (Rev-0)

31420_CJ_0519_210_270

REC_31420_210_270_210 WMEC ‘B’ Class (ALL) (0519)

WORK ITEM 2: 400 Hz Power Supply (FCX Systems Inc.), Load Test

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to load test the 400 HZ FCX power supply.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 314-001, Rev H, Helo 400 Hz & 28.5 VDC Replacement

Diagram

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 4931, Aug 2009, Section 321A, Precision Frequency

Converters Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall refer to the Coast Guard drawing(s) listed under Section 2 (References) as guidance in accomplishing this work item.

3.1.1 CIR.

None.

3.1.2 Tech Rep. The Contractor shall provide the services of a qualified Tech Rep, who is familiar with the FCX Systems Inc. PFC 400 Hz Power Supply equipment/system, to accomplish the following tasks – on site:

18 (Rev-0)

• Advise on manufacturer's proprietary information pertinent to the system.

• Assist with proper repair methods, and ensure compliance with manufacturer's procedures and standards during disassembly, inspection, repair, modification, calibration, and reassembly of the equipment/system.

3.1.2.1 Ensure the Tech Rep has a résumé of demonstrated experience with the system/equipment stated above.

3.1.2.2 Submit a copy of the Tech Rep’s résumé and a list of references to the COR at the Arrival Conference.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR

3.3 Load test. The Contractor shall perform load test of the 400 HZ FCX Solid State Frequency Converter in accordance with Enclosure (1) C.G. Yard Test Memorandum and using TP 4931 as guidance. Submit a

CFR.

3.3.1 In the event the load test for the 400 HZ (FCX) Power Supply fails, troubleshoot and identify faulty component and submit CFR for repairs.

3.3.2 Once repairs are complete, conduct load test in accordance with paragraph 3.3 (400 HZ (FCX) Power Supply, load test). Submit CFR.

3.4 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

3.5 Report. The Contractor shall submit a CFR for the completed test memorandum attached below.

4.1 Test Memorandum.

19 (Rev-0)

FIGURE 1. ENCLOSURE 1, PAGE 1 OF 3

20 (Rev-0)

FIGURE 2. ENCLOSURE 1, PAGE 2 OF 3

21 (Rev-0)

FIGURE 3. ENCLOSURE 1, PAGE 3 OF 3

22 (Rev-0)

43700_LNM_1117_210_270

REC_43700_210’ B WMEC (1117)

WORK ITEM 3: Windspeed Transmitter (Anemometer), Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew a designated windspeed transmitter.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

Y Anemometer NSN: 6600-709-9947 2 ea. 1,250.00

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 430-050, Rev -, IC Switchboard Distribution Panel Coast Guard Drawing 627 WMEC 437-002, Rev B, Wind speed & Direction Ind Sys Elem Wrg

Diag IC Ckt “HD & HE” Coast Guard Drawing 627 WMEC 437-003, Rev A, Wind spd & Dir Ind Sys Ckt “HD & HE”

Block and Elem Wrg Diag Coast Guard Drawing 627 WMEC 613-001, Rev B, Main Mast Rigging, Arrg’t & Dets

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3234A, Dec 2012, Distribution Switchboard Coast Guard Technical Publication (TP) 5461, Nov 2012, Anemometer Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

OTHER REFERENCES

None.

23 (Rev-0)

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

• Height above the main deck.

• Electrical wiring.

3.2 Windspeed transmitter, renew. The Contractor shall renew the designated windspeed transmitter using the Government-furnished anemometer listed above, and turn over the removed anemometer to the Coast Guard Property Administrator as MTI. Make all electrical and mechanical connections using Coast Guard Drawings 618 WMEC 430-050, 627 WMEC 437-002, 627 WMEC 437-003, 627 WMEC 613-001;

and TPs 3234A and 5461 as guidance.

3.3 Testing, post installation. In the presence of the Coast Guard inspector, the Contractor shall accomplish the following and submit a CFR:

3.3.1 Perform continuity checks and insulation resistance measurements for the newly installed anemometer in accordance with SFLC Std Spec 3041.

3.3.2 Demonstrate that the wind speed transmitter system operates satisfactorily.

This section is not applicable to this work item.

1 (Rev-0)

TCTO_TM4060_50400_CJ_0819_210B

REC_TCTO_TM4060_210_210’ WMEC ‘B’ Class (ALL) (0819)

WORK ITEM 4: Flow Meter (Aviation fuel), Replace

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to replace the JP-5 Flow meter located in JP-5 Pump room.

TABLE 1 - INSTRUMENTATION

DESCRIPTION SYSTEM USE RATING

1 ½ inch Flow meter JP-5 Helicopter refueling 50 GPM

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

N **JP-5 Flow meter, Meter NSN: 6680-01-658-6663 1 ea. 3,100.00 N ** Counter Rotating, Register NSN: 6680-01-439-2365 1 ea. 388.00

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Bill of Materials 627 WMEC 97, Rev F, Arrangement Aviation Fuel System Coast Guard Drawing 627 WMEC 542-001, Rev E, Diagram Aviation Fuel System Coast Guard Drawing 627 WMEC 542-002, Rev E, Arrangement of Aviation Fuel System

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3239A, SWBS 542, Nov 2016, JP-5 Flow Meter Coast Guard Technical Publication (TP) 9142, Nov 2016, Meter – Model M-5-2 Direct Drive Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

None

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall use the Coast Guard drawings and Tech Pubs listed under Section 2 (References) as guidance in accomplishing this work item.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness. The Contractor shall be careful to blank off and protect the JP-5 fuel system at all times, to prevent contamination.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to, the following:

• Aviation fuel piping and contents

• Fluid pressure.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR

3.3 Renewal. The Contractor shall crop out existing and replace flow meter located in JP-5 pumproom as designated by the Coast Guard Inspector and as shown on Coast Guard Drawings 627 WMEC 542-001 and 627 WMEC 542-002. The Contractor shall install GFP flow meter and register listed under paragraph

1.2 (Government-furnished property).

3.3.1 The Contractor shall provide certificate of calibration that was provided with the newly installed meter to the COR.

3.3.2 The Contractor shall provide and install OEM aluminum flanges (1 ½ or 2 inch) to fit specific cutter piping design and configuration.

3.3.3 The Contractor shall dispose of the removed meter in accordance with all Federal, State and local regulations.

3.4 Leak test. After completing all authorized repairs, the Contractor shall test the JP-5 flow meter operation using the system fluid at normal operating pressure. Ensure zero visible leakage from or deformation of mechanical parts by repairing all leaks and discrepancies. Submit a CFR.

3 (Rev-0)

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment

3.5 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

This section is not applicable to this work item.

4 (Rev-0)

58840_1017_FLT

REC_58840_FLT_210' WMEC 'B' Class (ALL) (1017)

Work item 5: Helo Talon Grids, Inspect And Test

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect and test the helo talon grid system, located on the flight deck.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

N M16 Bolts NSN: 5305-01-393-1827 24 ea. 25.65 N M12 Bolts NSN: 5305-01-584-6095 12 ea. 33.75

N Jacking Bolt (5/8" Thread 11 Length 8" Hex Bolt) N/A 6 ea. 16.28

N **M14 Nylock Nuts NSN: 5310-01-598-3243 127 ea. 14.29

N **Talon Grid Stanchion

Bolt Assembly, Including Locking Nut

NSN: 5340-01-481-3786 60 ea. 31.50

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 186-002, Rev C, Talon Grid Fdn & Structural Mod 01 Level Coast Guard Drawing FL-588-003, Rev -, Talon Grid, Supporting Skirt & Cover Fabrication &

Instl

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3368, Feb 2015, Talon Helicopter Landing Grid - Type

18-22-01 Multiple Class Cutters Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

5 (Rev-0)

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-

Component Adhesives (AN) MIL-PRF-16173, 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

• 3.6 (Inspections).

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Pre-removal grid clearance measurement. The Contractor shall extend a straight edge across the grid from edge to edge; measure and record the grid clearance to the straight edge at the center of the grid.

Submit a CFR.

3.3 Grid removal plan. The Contractor shall develop a plan to remove the grid assembly from the grid recess, using Coast Guard Drawing 627 WMEC 186-002 and TP 3368 as guidance. Submit the plan to COR for acceptance within 72 hours before commencing grid work. When removing grid assembly from the grid recess, ensure that no force more than 15,000 pounds is applied to the grid assembly and recess support ring.

3.4 Grid removal. The Contractor shall accomplish the following:

3.4.1 Remove and dispose of the existing filler material between the talon grid and flight deck.

3.4.2 Remove and dispose of the 24 existing M16 bolts securing grid assembly to the grid recess supporting ring, in the grid recess.

3.4.3 Remove the existing grid assembly, including stanchions and M12 fixation bolts, in accordance with the accepted grid removal plan.

3.5 Grid support and recess preservation. The Contractor shall preserve the grid recess and support structure surfaces, excluding the bearing flange to the honeycomb top-plate, using the coating system

6 (Rev-0) specified for “Bilges, Cofferdams, and Forepeaks, Option III”, in SFLC Std Spec 6310, Appendix B (Cutter and Boat Interior Painting Systems). Select Grey (16099) as the finish/final top coat color.

3.6 Inspections. The Contractor shall accomplish the following inspections, using Coast Guard drawing FL-588-003 (Submit A CIR):

3.6.1 Visual. Perform a visual inspection of the following components:

• Grid top plate

• Grid lower support structure

• Recess supporting ring

• Grid recess and foundation

• Stanchions and nuts.

3.6.2 NDE. In the presence of a Coast Guard Inspector, perform NDE of all well welds, stanchions, and lower support structure for cracks, in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.

3.7 Grid maintenance. The Contractor shall perform the preventative maintenance requirements in accordance with TP 3368, Chapter 5, Paragraph 2, and all its related sub-paragraphs.

3.8 Grid reassembly and reinstallation. Upon completion of all authorized repairs, if any, the Contractor shall reassemble and reinstall the grid assembly, in accordance with TP 3368. Ensure that the grid is level with the flight deck.

3.8.1 Apply a suitable corrosion inhibitive compound conforming to MIL-PRF-16173, Class II, Grade 3, to both faces of the honeycomb plate in lieu of the “ARDROX 3140” material, which is specified in paragraph 2.2.3.h of TP 3368.

3.8.2 Renew all M12 fixation bolts and M16 bolts with Government-furnished bolts. Apply a sealing, locking and retaining compound conforming to ASTM D5363 to each bolt; and secure each bolt with the following torque:

• M12 fixation bolt: 22 ft-lb.

• M16 bolt: 44 ft-lb.

3.8.3 Tighten stanchion end nuts to a torque of 44 ft-lbs in accordance with paragraph 2.2.3.g of TP 3368.

Apply a sealing, locking and retaining compound conforming to ASTM D5363 to all nuts and locking-nuts.

NOTE

Do not use assembly lube/anti seize on the same fastener threads as retaining/sealing compound. They will not perform their function if used together.

3.8.4 Renew the filler material in accordance with the manufacturer’s recommended instructions.

3.9 Pull test. After installation, the Contractor shall pull test the grid to ensure structural integrity of the total installation. This shall be accomplished by the following test procedure:

7 (Rev-0)

3.9.1 Ensure a straight edge is laid across the grid from edge to edge and the clearance at the grid center shall be measured and recorded.

3.9.2 Make a direct upward pull from the approximate center isthmus of the grid of 13,700lbs for 2 minutes. After releasing the test load, the grid and resin foundation shall be visually examined for evidence of structural failure. Visible deformation or cracking shall be cause failure. The grid shall be inspected for surface cracks by the dye penetrant method at a radius of 12 inches from the attachment point of the pull test. Six hold down bolts shall be randomly removed and inspected by dye penetrant inspection for failure and replaced or renewed as necessary. The resin foundation shall be visibly inspected. Report any test failure to Commandant (G-AHT) and Commandant (G-ENE-2A) immediately.

3.10 Post-installation and test grid clearance measurement. After grid reinstallation and pull test, the Contractor shall repeat the clearance measurement specified in paragraph 3.2 (Pre-removal grid clearance measurement). The grid clearance should not have changed from the measurement taken in paragraph

3.9.1. Record and compare new measurement to the previous readings in paragraphs 3.2 and 3.9.1, and submit a CFR. Some minor variation from the pre-removal measurement is to be expected. There should be no change from the measurement taken prior to pull test.

3.11 Touch-up preservation, general. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)

4. NOTES

4.1 Grid assembly particulars. The grid assembly consists of a top honeycomb plate and a lower supporting structure (support skirt) secured by 12 (M12) bolts and stanchions.

4.2 Stanchion coating. “Molykote” (specified for stanchion coating) is a brand name generically used for marine grade assembly lubricant. Multiple marine grade lubricants are acceptable for coating the stanchions; including Molykote P-37, Molykote G-N metal assembly compound, or Loctite 34395 Marine Grade anti-seize.

8 (Rev-0)

63120_DksHeloOps_0718_FLT REC_63120_DksHeloOps_FLT_210' WMEC 'B' Class (ALL) (0718)

Work item 6: Decks (Helicopter Operating Areas), Preserve

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to preserve the Helicopter Operating (HELO Ops) areas /Flight Deck, including port and starboard boat decks from frame 59 aft.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 85-231, Rev D, Booklet of General Plans Coast Guard Drawing 627 WMEC 85-231, Rev A; Booklet of General Plans

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

MIL-PRF-24667, May 2008, Coating system, Non-Skid, for Roll or Spray Application Naval Air Warfare Center (NAVAIR) Drawing 626348, Rev C, Visual Landing Aids Installation

WMEC-210 Class Ships QPL-24667, Jul 2014, Qualified Product List of Products Qualified under Performance The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP

11), 2012, Power Tool Cleaning to Bare Metal

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

9 (Rev-0)

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all…

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