SOW_-_USCGC_ROBERT_YERED_FY20_DRY_DOCK.pdf

USCGC ROBERT YERED

FRC Maintenance and Repairs

SPECIFICATION FOR MAINTENANCE AND REPAIRS

FY2019

Developed By: James L Ward

(Rev 0, 7 June 2019)

USCGC ROBERT YERED FY20 MAINTENANCE AND REPAIRS

ii (Rev 0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics ............................................................................................................................ xiii General Requirements WORK ITEM 1: Various Maintenance (AFC30), Perform WORK ITEM 2: Various Maintenance (AFC45), Perform WORK ITEM 3: Electrical System Maintenance (AFC30 ODMS), Perform WORK ITEM 4: Electrical System Maintenance (AFC45 ODMS), Perform WORK ITEM 5: Auxiliary Machinery Maintenance, Perform (AFC-30) WORK ITEM 6: Auxiliary Machinery Maintenance, Perform (AFC-45) WORK ITEM 7: MTU Systems Maintenance (AFC30 ODMS DS1/DS2), Perform WORK ITEM 8: MTU Systems Maintenance (AFC45 ODMS DS1/DS2), Perform WORK ITEM 9: Hull Plating, Inspect (DD1) WORK ITEM 10: Propulsion Shafting System, Inspect and Repair (DD1) WORK ITEM 11: Rudder Assemblies, Inspect and Repair WORK ITEM 12: Stabilizing Fins, Inspect and Repair WORK ITEM 13: Bow Thruster Propeller and Tunnel, Inspect and Repair WORK ITEM 14: Impressed Current Cathodic Protection (ICCP) and Anti-Fouling System, Inspect and

Maintain iii (Rev 0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 154WPC 085-201 Rev -, Propulsion System, SSDG, EDG Installation Drawings

Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion

Coast Guard Drawing 154WPC 151-301 Rev B, Scantlings Superstructure

Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures

Coast Guard Drawing 154WPC 200-301 Rev -, Machinery Arrangement Drawings

Coast Guard Drawing 154 WPC 204-301, Rev E, Equipment Removal Plan

Coast Guard Drawing 154 WPC 243-201, Rev A, Main Propulsion Shafting A&D

Coast Guard Drawing 154 WPC 245-304, Rev -, Propeller Plans and Data Six Blade Propeller

Coast Guard Drawing 154-WPC-256-301, Rev D, Main and Auxiliary Cooling System Diagram

Coast Guard Drawing 154-WPC-261-201, Fuel Oil Service System Arrangement

Coast Guard Drawing 154 WPC 310-301, Rev A, Electrical One Line Diagram

Coast Guard Drawing 154-WPC-521-301, Firemain System and Magazine Sprinkler Diagram

Coast Guard Drawing 154-WPC-528-301, Grey Water System Diagram

Coast Guard Drawing 154-WPC-529-301, Bilge System Diagram

Coast Guard Drawing 154B WPC 533-201, Rev -, Potable Water System Arrangement

Coast Guard Drawing 154 WPC 533-301, Rev E, Potable Water System Diagram

Coast Guard Drawing 154-WPC-541-201, Fuel Oil Transfer System Arrangement

Coast Guard Drawing 154-WPC-541-260, Fuel Oil Transfer System A&D-Module 60

Coast Guard Drawing 154-WPC-541-301, Fuel Oil Service and Transfer System

Coast Guard Drawing 154 WPC 551-301, Rev B, Compressed Air System Diagram

Coast Guard Drawing 154 WPC 556-202, Rev C, Fin Stabilizer Hydraulic System A&D

Coast Guard Drawing 154 WPC 556-302, Rev -, Fin Stabilizer Hydraulic System Diagram

Coast Guard Drawing 154 WPC 561-202, Rev -, Steering Arrangement & Details

Coast Guard Drawing 154 WPC 562-201, Rev A, Rudder Details

Coast Guard Drawing 154 WPC 562-202, Rev A, Rudder Arrangement & Details

Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D

Coast Guard Drawing 154 WPC 565-301, Rev -, Fin Stabilizer Control System

Coast Guard Drawing 154 WPC 565-302, Rev B, Fin Stabilizer Control System COED

Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D v (Rev-0)

Coast Guard Drawing 154B WPC 582-201, Mooring and Towing A&D

Coast Guard Drawing 154 WPC 583-201, Cutter Boat Handling, and Stowage A&D

Coast Guard Drawing 154B-WPC-593-201, Sewage System Arrangement

Coast Guard Drawing 154-WPC-593-202, Oily Bilge System Arrangement

Coast Guard Drawing 154-WPC-593-301, Sewage System Diagram

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

Coast Guard Drawing 154 WPC 612-201, Lifelines, Life Rails and Stanchions A&D

Coast Guard Drawing 154B WPC 623-301, Ladder Arrangement

Coast Guard Drawing 154 WPC 633-301, Rev B, Cathodic Protection System

Coast Guard Drawing 154 WPC 634-301, Deck Coverings Schedule

Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Coast Guard Maintenance Procedure Card (MPC) B00022.0 INSPECT TOPSIDE/WEATHERDECK

CORROSION

Coast Guard Maintenance Procedure Card (MPC) B11007.0 INSPECT DECK FITTINGS

Coast Guard Maintenance Procedure Card (MPC) B11010.0 INSPECT LADDERS & ASSOCIATED

HANDRAIL

Coast Guard Maintenance Procedure Card (MPC) B60000.0 INSPECT WATERTIGHT AIRTIGHT

CLOSURES

Coast Guard Maintenance Procedure Card (MPC) P00012.0 INSPECT STERN DOOR ZINCS

Coast Guard Maintenance Procedure Card (MPC) P20001.0 INSPECT NOTCH PROTECTION

DEVICES

Coast Guard Maintenance Procedure Card (MPC) Q22010.0 INSPECT NON-SKID EXTERIOR

Coast Guard Maintenance Procedure Card (MPC) B11008.0 INSP/CLN HANDRAIL, LIFELINE, STANCHION

Coast Guard Maintenance Procedure Card (MPC) B11012.0 INSP/CLN GANGWAY

Coast Guard Maintenance Procedure Card (MPC) B60016.0 SERVICE PILOTHOUSE DOOR

GASKETS

Coast Guard Maintenance Procedure Card (MPC) B61012.0 INSP/LUBE DOORS, HATCHES AND

MANHOLES

Coast Guard Maintenance Procedure Card (MPC) B61013.0 INSP/LUBE DOORS, HATCHES, SCUTTLE(19-32)

Coast Guard Maintenance Procedure Card (MPC) B61031.0 INSP/LUBE WTR TIGHT DOOR (1101-

1118)

Coast Guard Maintenance Procedure Card (MPC) P20019.D RHIB WINCH CABLE CONVERSION vi (Rev-0)

Coast Guard Maintenance Procedure Card (MPC) P24104.0 INSP/LUBE CHAFING CHAIN

Coast Guard Maintenance Procedure Card (MPC) P24108.0 INSP/LUBE HAWSER REELS

Coast Guard Maintenance Procedure Card (MPC) P27014.0 LUBE CAPSTANS

Coast Guard Maintenance Procedure Card (MPC) P27109.0 INSP/LUBE J-BAR DAVIT CABLE

Coast Guard Maintenance Procedure Card (MPC) Q30005.0 INSP/LUBE LOCKERS AND SPECIAL

STORAGE

Coast Guard Maintenance Procedure Card (MPC) Q21502.0 SEAL HULL PRESERVATION

(MONTHLY)

Coast Guard Technical Publication (TP)8004-593-A, Oily Water Separator Boss 107 Separator System-

Model 2.2/107 YM

Coast Guard Technical Publication (TP) 8105-533-A, Preliminary - Watermaker/Brominator Reverse

Osmosis Model - FRC-B 1600

Coast Guard Technical Publication (TP)8106-077-A, Eye/Face Wash and Body Spray Station

Coast Guard Technical Publication (TP)8110-533-A, Commercial Point of Use Tank Water Heater

Model: EGSP15 Use and Care Manual

Coast Guard Technical Publication (TP)8015-593-A, Jets Vacuum Sanitation System-Model JETS

30MB-D

Coast Guard Technical Publication (TP)8019-233-A, Preliminary-Main Propulsion Diesel Engine MTU

20V4000M93L

Coast Guard Technical Publication (TP)8159-524-A, “Y” Strainer-Model 352M and 851M

Coast Guard Technical Publication (TP)8196-524-A, Strainer, Simplex-Model 72-12, 72-14F, 72-16FL

Coast Guard Technical Publication (TP)S9522-AA-HBK-010-522-A, Magazine Sprinkler System

Coast Guard Technical Publication (TP)8210-593-A, Preliminary Simplex Basket Strainer Model 72

Coast Guard Maintenance Procedure Card (MPC) M33010.0, INSPECT POTABLE WATER FILL

HOSE

Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT

TENSION #1

Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT

TENSION #2

Coast Guard Maintenance Procedure Card (MPC) B24312.0, INSP/CLN POTABLE WATER Y

STRAINER

Coast Guard Maintenance Procedure Card (MPC) M34045.0, INSP/CLN R/O SEAWTR DUPLEX

STRAINER

Coast Guard Maintenance Procedure Card (MPC) M28018.0, INSP/CLN OILY BILGE SIMPLEX

STRAINER

Coast Guard Maintenance Procedure Card (MPC) M24010.0, INSP/CLN HVAC UNIT STRAINERS

Coast Guard Maintenance Procedure Card (MPC) M25001.0, INSP/CLN INTERNAL DECK DRAINS

Coast Guard Maintenance Procedure Card (MPC) M41045.0, INSP/CLN FO Y STRAINERS

Coast Guard Maintenance Procedure Card (MPC) M41055.0, INSP/CLN EMRG STOP SM BOAT FILL

STA

Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK #1

Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK #2

Coast Guard Maintenance Procedure Card (MPC) M27008.0, INSP/LUBE BILGE VALVES vii (Rev-0)

Coast Guard Maintenance Procedure Card (MPC) M41015.0, INSP/LUBE REMOTE OPERATION

FUEL VALVES

Coast Guard Maintenance Procedure Card (MPC) B24100.0, CHECK FUEL OIL TANKS

Coast Guard Maintenance Procedure Card (MPC) M35009.0, CHECK SANITATION VACUUM

SYSTEM

Coast Guard Maintenance Procedure Card (MPC) M35005.0, SERVICE SEWAGE Y STRAINER

SCREEN

Coast Guard Maintenance Procedure Card (MPC) M28014.0, WASH OWS STRAINER

Coast Guard Maintenance Procedure Card (MPC) M28016.0, WASH OWS TPH MONITOR GLASS

Coast Guard Maintenance Procedure Card (MPC) B24314.0, DRAIN WTR HEATER TNK SEDIMENT

Coast Guard Maintenance Procedure Card (MPC) M22012.0, TEST/CHECK MAGAZINE SPRINKLER

CNRL VLV

Coast Guard Maintenance Procedure Card (MPC) M33014.0, TEST POT WTR TNK BROMINE (A-C-

533-47)

Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #1

Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #2

Coast Guard Maintenance Procedure Card (MPC) M28020.0, TEST OWS CONTROL VALVES

Coast Guard Maintenance Procedure Card (MPC) M28022.0, TEST OWS VALVE REMOTE

OPERATOR

Coast Guard Maintenance Procedure Card (MPC) B24311.0, TEST POT WTR ACCUMULATOR

PRESSURE

Coast Guard Maintenance Procedure Card (MPC) M20023.0, TEST P-100 SEAWATER VALVE

Coast Guard Maintenance Procedure Card (MPC) M21005.0, TEST FIREMAIN SYS FLUSH & FLOW

Coast Guard Maintenance Procedure Card (MPC) M27020.0, TEST SUMP PUMP

Coast Guard Maintenance Procedure Card (MPC) M30015.0, TEST WTR HTR TEMP/PRESS RELIEF

VLV

Coast Guard Maintenance Procedure Card (MPC) M33005.0, TEST EYEWASH STATIONS

Coast Guard Maintenance Procedure Card (MPC) M36008.0, TEST GREY WATER SUCTION

VALVES

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND PUMP-

PORT

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND PUMP-

STBD

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL HAND PUMP-SSDG

PORT

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL TANK HAND PUMP-SSDG

STBD

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL TANK HAND PUMP-

EDG

Coast Guard Maintenance Procedure Card (MPC) P20012.D SERVICE CBM WINCH OIL

Coast Guard Maintenance Procedure Card (MPC) P27025.D REPLACE CAPSTAN GEAR OIL

Coast Guard Maintenance Procedure Card (MPC) P20020.D TEST CUTTER BOAT WINCH LOAD

Coast Guard Maintenance Procedure Card (MPC) P27110.D TEST J-BAR DAVIT ANNUAL WEIGHT viii (Rev-0)

Coast Guard Maintenance Procedure Card (MPC) M28044.D, INSP/CLN OWS INTERNAL

CLEANING

Coast Guard Maintenance Procedure Card (MPC) M27003.D, INSP/CLN ROSE BOX STRAINERS

Coast Guard Maintenance Procedure Card (MPC) M41049.D, CHECK NFV F/O TREATMENT SYS

Coast Guard Maintenance Procedure Card (MPC) M34022.D, SERVICE R/O HIGH PRESSURE PUMP-

PORT

Coast Guard Maintenance Procedure Card (MPC) M34022.D, SERVICE R/O HIGH PRESSURE PUMP-

STBD

Coast Guard Maintenance Procedure Card (MPC) M34015.D, REPLACE R/O CARBON FILTER PORT

Coast Guard Maintenance Procedure Card (MPC) M34015.D, REPLACE R/O CARBON FILTER STBD

Coast Guard Maintenance Procedure Card (MPC) M34030.D, REPLACE R/O HP PUMP OIL- PORT

Coast Guard Maintenance Procedure Card (MPC) M34030.D, REPLACE R/O HP PUMP OIL- STBD

Coast Guard Maintenance Procedure Card (MPC) M24018.D, TEST SSDG R/W RELIEF VALVES

Coast Guard Technical Publication (TP)8004-593-A, Oily Water Separator Boss 107 Separator System-

Model 2.2/107 YM

Coast Guard Technical Publication (TP) 8105-533-A, Preliminary - Watermaker/Brominator Reverse

Osmosis Model - FRC-B 1600

Coast Guard Technical Publication (TP)8106-077-A, Eye/Face Wash and Body Spray Station

Coast Guard Technical Publication (TP)8110-533-A, Commercial Point of Use Tank Water Heater

Model: EGSP15 Use and Care Manual

Coast Guard Technical Publication (TP)8015-593-A, Jets Vacuum Sanitation System-Model JETS

30MB-D

Coast Guard Technical Publication (TP)8019-233-A, Preliminary-Main Propulsion Diesel Engine MTU

20V4000M93L

Coast Guard Technical Publication (TP)8159-524-A, “Y” Strainer-Model 352M and 851M

Coast Guard Technical Publication (TP)8196-524-A, Strainer, Simplex-Model 72-12, 72-14F, 72-16FL

Coast Guard Technical Publication (TP)S9522-AA-HBK-010-522-A, Magazine Sprinkler System

Coast Guard Technical Publication (TP)8210-593-A, Preliminary Simplex Basket Strainer Model 72

Coast Guard Technical Publication (TP) 8096, SWBS 568, Sep 2011, Seawater Service Pump Bow

Thruster Schottel Transverse Thruster 60 LK and Racci Operator Panel and Motor Drive Installation, Service, and Opertation Manual

Coast Guard Technical Publications (TP) 6632, Reduction Gear – Model ZF 280-1

Coast Guard Technical Publications (TP) 8081, Stern Tube Seal with Emergency Packing Gland – Type

PSE, Model H76214 with Emergency Packing Glad Model 78479

Coast Guard Technical Publication (TP) 8913, Sep 2014, Technical Repair Standard For Propellers

Coast Guard Technical Publication (TP) 8153, Type EL + IS Rudderstock seal Model H 78525-01, Installation, Operation and Maintenance Manual

Coast Guard Technical Publication (TP) 8010, 16 JUL 2010, Fin Stabilizer System HPU20 Hydraulic

Power Unit Quantum QC-1500 Operational and Maintenance Manual

Coast Guard Technical Publication (TP) 8911A, 30 APR 2016, Technical Repair Standard, Depot Level, For Use On Fast Response Cutter (FRC-B), Sentinel Class, Fin Stabilizer System Quantum Model

QC-1500 Overhaul Repair Procedures, Vol 1 & 2

Coast Guard Technical Publication (TP) 8001, Sep 2018, Cathodic Protection System ix (Rev-0)

Coast Guard Technical Publication 8019 (TP-8019), Sections A, B,C,D, and E, Main Propulsion Engine

MTU 20V4000M93L, Volume 1, 2, 3, 4, 5

Coast Guard Technical Publication 8902A (TP-8902A), Sections A, B, Technical Repair Standard, Depot

Level, for use on Fast Response Cutter (FRC-B), Sentinel Class, Main Propulsion Diesel Engine, MC/OR and ETRAR Datasheets, MTU 20V4000M93L, Volume 1, 2

OTHER REFERENCES

American Bureau of Shipbuilding (ABS) Rules for Survey After Construction, Part 7

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-C-16173, Jan 1993, Corrosive Preventative Compound, Solvent Cutback, Cold Application x (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

2 N Rope, Fibrous, Amsteel

Blue

P/N: 8720328

NIIN: 01-673-9963

1 500

Y Life Raft NOTE: After existing life rafts are packaged and turned over to the COR by the Contractor, the COR will furnish to the Contractor new or overhauled life rafts supplied by NAVY.

N/A 2 6000

4 Y **Propeller Shaft NSN: 2010-01-605-7516 2 103,000

Y **LH Propeller NSN: 2010-01-628-0276

PN: 531915

1 190,000

Y **RH Propeller NSN: 2010-01-627-9761

531914

1 190,000

N **Stave Kit

(each kit contains 8 reg.

Romor staves, 2 rubber locking staves, 2 Romor staves w/keeper slot)

NSN: 3120-01-605-7400

P/N: 80920203000003

4 2430

N **FWD Bearing Split

External Retaining Ring

Kit

(each kit contains 1ea retaining ring, 10ea socket head cap screws)

NSN: 3120-01-605-7345

P/N: 80920203000004

2 1970

N **AFT Bearing Split

External Retaining Ring

Kit

(each kit contains 1ea retaining ring, 10ea socket head cap screws)

NSN: 3120-01-605-7510

P/N: 80920203000005

2 2575

N **Kit, Installation Part-

Replacement

(see note 4.1 for kit contents)

NSN: 2010-01-629-4693

P/N: 950700 2 1900

Y *Kit, Propeller –

Removal/Installation

Tools and Equipment

(see note 4.2 for kit contents)

NSN: 2010-01-632-2198/

P/N: 999120

1 22,970

N Shaft Seal Overhaul Kit

(see table 7-5 of TP-8081, pg 7-9, “Service Kit C”)

NSN: 5330-01-618-5276

P/N: H76214-8

2 4896

N Anodes, Zinc (stern tube) NIIN: 01-644-5483

P/N: Z0020202H3

16 50

5 Y **Rudder NSN: 2040-01-618-2412 2 19,350 xi (Rev-0)

N Shaft Seal Overhaul Kit

(Service Kit A from TP-

8153, pg 7-5, Table 7-2)

NSN: 5330-01-595-4647

PN: H785252-01-6

2 9722

N Shaft Seal Overhaul Kit

(Service Kit B from TP-

8153, pg 7-5, Table 7-3)

NSN: 5330- 01-596-7760

PN: H78525-01-7

2 6,170

N Locknut

PC5 154WPC 562-002

NSN: 5310-33-201-6431

PN: KM32

4 100.00

N Lock Washer

PC6 154WPC 562-002

NSN: 5310-33-201-5247

PN: MB 32

2 150.00

N Upper Roller Bearing

PC7 154WPC 562-002

NSN: 3110-01-597-3537

PN: 23032 CC/C2W33

2 502.11

N Oil Seal

PC8 154WPC 562-002

NSN: 5330-01-618-5091

PN: CR70028 CRWH1R

2 60.00

N Lower Bearing

PC9 154WPC 562-002

NSN: 3120-01-631-4104 2 $1,162

6 Y **Fin Blade NSN: 2040-01-598-8181

PN: 601-15-020S02-00-00-A

2 22,254.38

7 N **Set of bevel gears

19:28, Mfr: Schottel

NSN: 3020-01-618-1133

PN: 1088301

1st. 10,378.13

Y **Propeller, Mfr: Schottel NSN:

PN: 1161329

1ea. 20,000.00

8 N **Anode, Corrosion, Elliptical

NSN: 5340-99-400-2561

PN: PPEC1202-MM50

2 ea. 1,900.00

N **Silver/Silver Chloride

Reference Electrode Cell

NSN: 6630-99-553-5405

PN: PPR100019

2 ea. 1,625.00

N Copper Anode, Anti-

Fouling

NSN: 5342-99-133-5325

PN: PAAZRRY037FT

3 ea. 436.69

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev 0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Various Maintenance (AFC30), Perform

5 Auxiliary Machinery Maintenance, Perform (AFC-30)

6 Auxiliary Machinery Maintenance, Perform (AFC-45)

9 Hull Plating, Inspect (DD1)

10 Propulsion Shafting System, Inspect and Repair (DD1)

11 Rudder Assemblies, Inspect and Repair

12 Stabilizing Fins, Inspect and Repair

13 Bow Thruster Propeller and Tunnel, Inspect and Repair

14 Impressed Current Cathodic Protection (ICCP) and Anti-Fouling System, Inspect and Maintain xiii (Rev 0)

PRINCIPAL CHARACTERISTICS

154' WPC (SENTINEL CLASS)

PHYSICAL

Anchor ROCNA, anchor, 150 KG/ 331 LB, Stainless Steel

Bulkheads (7), Watertight Bulkheads located below the Main Deck

Displacement, delivery, light ship 302 Metric Tons

Draft, full load 2.58 Meters (8.46 Feet)

End of service life displacement 353 Metric Tons

Framing Longitudinal

Full load displacement 353 Metric Tons

Height of highest projection 17.22 Meters (56.5 Feet)

Length overall (loa) 46.80 Meters (153.5 Feet)

Maximum beam 7.75 Meters (25.43 Feet)

Minimum operating displacement 314 Metric Tons

Waterline length (lwl) 44.35 Meters (145.5 Feet)

HULL

Hull/main weatherdeck material AH-36 Steel

Superstructure 5456-H1111 Aluminum

MACHINERY

Bow thruster Schottel STT 60 LK

Diameter of propeller 1900 mm

Emergency service generator (edg) Cummins 6BTA5.9-DM Diesel with Stanford 93KW Generator

Fin stabilizer (2), Quantum QC1500

Main propulsion (2), MTU 20V4000 M93L, Sequential Turbo-Charged Diesels

Number of blades 6

Number of propellers (2) Michigan Wheel Marine

Propeller pitch capability Fixed

Propulsion shafts (2), Electralloy Nitronic 50HS (9430mm) Shafts

Reduction gears (2), ZF 23560C/D Series

Rudders (2), 316L Stainless Steel

Shaft rotations per minute 478

Shaft(s) bearing, aft (2), Duramax Bearings

Shaft(s) bearing, intermediate (2), Duramax Bearings

Shaft(s) diameter 8 Inches

Shaft(s) Seal (2), Wartsila Mechanical Seals

Ship service generators (2), Cummins QSM11-DM Diesels with Stanford 317KW Generator

TANK CAPACITIES AT 95% LIQUID LOAD (22,958 TOTAL GALLONS)

Fresh water tank, port (3-38-2-w) 708 gal

Fresh water tank, stbd (3-38-1-w) 756 gal

Fuel oil edg day tank (1-10-1-f) 134 gal

Fuel oil gen. ovrflw tnk, ctr. (3-40-0-f) 1,159 gal

Fuel oil overflow tank, center (3-10-0-f)

616 gal

Fuel oil service tank, #1 port (3-17-2-f) 1,750 gal

Fuel oil service tank, #1 stbd (3-17-1-f) 1,750 gal

Fuel oil service tank, #2 port (3-40-2-f) 890 gal

Fuel oil service tank, #2 stbd (3-40-1-f) 890 gal

Fuel oil storage tank, #1 center (3-11-0- 5,040 gal xiv (Rev 0) f)

Fuel oil storage tank, #2 center (3-23-0-f)

5,350 gal

TANK CAPACITIES AT 95% LIQUID LOAD (22,958 TOTAL GALLONS)

Grey water tank, (3-17-0-w) 2,668 gal.

Lube oil storage tank, (2-35-2-f) 146 gal.

Oily water tank, (3-34-1-w) 336 gal.

Sewage collection tank, (3-6-0-w) 429 gal.

Waste oil tank, (3-34-2-f) 336 gal.

1 (Rev 0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev 0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is TBD.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, 3 (Rev 0) and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint

Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of

SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay

(RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4 (Rev 0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev 0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev 0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev 0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev 0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev 0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev 0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev 0)

00000_JLW_00818_154WPC

WORK ITEM 1: Various Maintenance (AFC30), Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform various inspections, preventive maintenance, and tests.

TABLE 1

Known Required Corrective Maintenance Tasks

Task CSMP

Number (CG use only)

Description of Work Scope

1 None None

2 None None

1.2 Government-furnished property.

NONE

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

Coast Guard Drawing 154 WPC 582-201, Mooring and Towing A&D

Coast Guard Drawing 154B WPC 582-201, Mooring and Towing A&D

Coast Guard Drawing 154 WPC 612-201, Lifelines, Life Rails and Stanchions A&D

Coast Guard Drawing 154B WPC 612-201, Lifelines, Life Rails and Stanchions A&D

Coast Guard Drawing 154 WPC 623-301, Ladder Arrangement

Coast Guard Drawing 154B WPC 623-301, Ladder Arrangement

Coast Guard Drawing 154 WPC 583-201, Cutter Boat Handling, and Stowage A&D

Coast Guard Drawing 154 WPC 634-301, Deck Coverings Schedule

Coast Guard Drawing 154B WPC 634-301, Deck Covering Schedule

Coast Guard Drawing 154-WPC-256-301, Main and Auxiliary Cooling System Diagram

Coast Guard Drawing 154-WPC-261-201, Fuel Oil Service System Arrangement

Coast Guard Drawing 154 WPC 310-301, Rev A, Electrical One Line Diagram

Coast Guard Drawing 154-WPC-521-301, Firemain System and Magazine Sprinkler Diagram

12 (Rev 0)

Coast Guard Drawing 154-WPC-528-301, Grey Water System Diagram

Coast Guard Drawing 154-WPC-529-301, Bilge System Diagram

Coast Guard Drawing 154B WPC 533-201, Rev -, Potable Water System Arrangement

Coast Guard Drawing 154 WPC 533-301, Rev E, Potable Water System Diagram

Coast Guard Drawing 154-WPC-541-201, Fuel Oil Transfer System Arrangement

Coast Guard Drawing 154-WPC-541-260, Fuel Oil Transfer System A&D-Module 60

Coast Guard Drawing 154-WPC-541-301, Fuel Oil Service and Transfer System

Coast Guard Drawing 154 WPC 551-301, Rev B, Compressed Air System Diagram

Coast Guard Drawing 154 WPC 582-201, Rev -, Mooring and Towing A&D

Coast Guard Drawing 154B-WPC-593-201, Sewage System Arrangement

Coast Guard Drawing 154-WPC-593-202, Oily Bilge System Arrangement

Coast Guard Drawing 154B-WPC-593-202, Oily Bilge System Arrangement

Coast Guard Drawing 154-WPC-593-301, Sewage System Diagram

Coast Guard Drawing 154-WPC-593-302, Oily Bilge System Diagram

Coast Guard Drawing 154 WPC 601-302, Rev C, General Arrangement

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Coast Guard Maintenance Procedure Card (MPC) B00022.0 INSPECT

TOPSIDE/WEATHERDECK CORROSION

Coast Guard Maintenance Procedure Card (MPC) B11007.0 INSPECT DECK FITTINGS

Coast Guard Maintenance Procedure Card (MPC) B11010.0 INSPECT LADDERS &

ASSOCIATED HANDRAIL

Coast Guard Maintenance Procedure Card (MPC) B60000.0 INSPECT WATERTIGHT

AIRTIGHT CLOSURES

Coast Guard Maintenance Procedure Card (MPC) P00012.0 INSPECT STERN DOOR ZINCS

Coast Guard Maintenance Procedure Card (MPC) P20001.0 INSPECT NOTCH PROTECTION

DEVICES

Coast Guard Maintenance Procedure Card (MPC) Q22010.0 INSPECT NON-SKID EXTERIOR

Coast Guard Maintenance Procedure Card (MPC) B11008.0 INSP/CLN HANDRAIL, LIFELINE, STANCHION

Coast Guard Maintenance Procedure Card (MPC) B11012.0 INSP/CLN GANGWAY

Coast Guard Maintenance Procedure Card (MPC) B60016.0 SERVICE PILOTHOUSE DOOR

GASKETS

Coast Guard Maintenance Procedure Card (MPC) B61012.0 INSP/LUBE DOORS, HATCHES

AND MANHOLES

Coast Guard Maintenance Procedure Card (MPC) B61013.0 INSP/LUBE DOORS, HATCHES, SCUTTLE(19-32)

Coast Guard Maintenance Procedure Card (MPC) B61031.0 INSP/LUBE WTR TIGHT DOOR

(1101-1118)

13 (Rev 0)

Coast Guard Maintenance Procedure Card (MPC) P20019.D RHIB WINCH CABLE

CONVERSION

Coast Guard Maintenance Procedure Card (MPC) P24104.0 INSP/LUBE CHAFING CHAIN

Coast Guard Maintenance Procedure Card (MPC) P24108.0 INSP/LUBE HAWSER REELS

Coast Guard Maintenance Procedure Card (MPC) P27014.0 LUBE CAPSTANS

Coast Guard Maintenance Procedure Card (MPC) P27109.0 INSP/LUBE J-BAR DAVIT CABLE

Coast Guard Maintenance Procedure Card (MPC) Q30005.0 INSP/LUBE LOCKERS AND

SPECIAL STORAGE

Coast Guard Maintenance Procedure Card (MPC) Q21502.0 SEAL HULL PRESERVATION

(MONTHLY)

Coast Guard Technical Publication (TP)8004-593-A, Oily Water Separator Boss 107 Separator

System-Model 2.2/107 YM

Coast Guard Technical Publication (TP) 8105-533-A, Preliminary - Watermaker/Brominator

Reverse Osmosis Model - FRC-B 1600

Coast Guard Technical Publication (TP)8106-077-A, Eye/Face Wash and Body Spray Station

Coast Guard Technical Publication (TP)8110-533-A, Commercial Point of Use Tank Water

Heater Model: EGSP15 Use and Care Manual

Coast Guard Technical Publication (TP)8015-593-A, Jets Vacuum Sanitation System-Model

JETS 30MB-D

Coast Guard Technical Publication (TP)8019-233-A, Preliminary-Main Propulsion Diesel Engine

MTU 20V4000M93L

Coast Guard Technical Publication (TP)8159-524-A, “Y” Strainer-Model 352M and 851M

Coast Guard Technical Publication (TP)8196-524-A, Strainer, Simplex-Model 72-12, 72-14F, 72-

16FL

Coast Guard Technical Publication (TP)S9522-AA-HBK-010-522-A, Magazine Sprinkler System

Coast Guard Technical Publication (TP)8210-593-A, Preliminary Simplex Basket Strainer Model

Coast Guard Maintenance Procedure Card (MPC) M33010.0, INSPECT POTABLE WATER

FILL HOSE

Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT

TENSION #1

Coast Guard Maintenance Procedure Card (MPC) M34020.0, INSPECT R/O HP PUMP BELT

TENSION #2

Coast Guard Maintenance Procedure Card (MPC) B24312.0, INSP/CLN POTABLE WATER Y

STRAINER

Coast Guard Maintenance Procedure Card (MPC) M34045.0, INSP/CLN R/O SEAWTR

DUPLEX STRAINER

Coast Guard Maintenance Procedure Card (MPC) M28018.0, INSP/CLN OILY BILGE

SIMPLEX STRAINER

Coast Guard Maintenance Procedure Card (MPC) M24010.0, INSP/CLN HVAC UNIT

STRAINERS

Coast Guard Maintenance Procedure Card (MPC) M25001.0, INSP/CLN INTERNAL DECK

DRAINS

Coast Guard Maintenance Procedure Card (MPC) M41045.0, INSP/CLN FO Y STRAINERS

14 (Rev 0)

Coast Guard Maintenance Procedure Card (MPC) M41055.0, INSP/CLN EMRG STOP SM

BOAT FILL STA

Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK

#1

Coast Guard Maintenance Procedure Card (MPC) M34005.0, INSP/CHK R/O SYS OP CHECK

#2

Coast Guard Maintenance Procedure Card (MPC) M27008.0, INSP/LUBE BILGE VALVES

Coast Guard Maintenance Procedure Card (MPC) M41015.0, INSP/LUBE REMOTE

OPERATION FUEL VALVES

Coast Guard Maintenance Procedure Card (MPC) B24100.0, CHECK FUEL OIL TANKS

Coast Guard Maintenance Procedure Card (MPC) M35009.0, CHECK SANITATION VACUUM

SYSTEM

Coast Guard Maintenance Procedure Card (MPC) M35005.0, SERVICE SEWAGE Y

STRAINER SCREEN

Coast Guard Maintenance Procedure Card (MPC) M28014.0, WASH OWS STRAINER

Coast Guard Maintenance Procedure Card (MPC) M28016.0, WASH OWS TPH MONITOR

GLASS

Coast Guard Maintenance Procedure Card (MPC) B24314.0, DRAIN WTR HEATER TNK

SEDIMENT

Coast Guard Maintenance Procedure Card (MPC) M22012.0, TEST/CHECK MAGAZINE

SPRINKLER CNRL VLV

Coast Guard Maintenance Procedure Card (MPC) M33014.0, TEST POT WTR TNK BROMINE

(A-C-533-47)

Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #1

Coast Guard Maintenance Procedure Card (MPC) M34047.0, TEST R/O SALINITY CELL #2

Coast Guard Maintenance Procedure Card (MPC) M28020.0, TEST OWS CONTROL VALVES

Coast Guard Maintenance Procedure Card (MPC) M28022.0, TEST OWS VALVE REMOTE

OPERATOR

Coast Guard Maintenance Procedure Card (MPC) B24311.0, TEST POT WTR

ACCUMULATOR PRESSURE

Coast Guard Maintenance Procedure Card (MPC) M20023.0, TEST P-100 SEAWATER VALVE

Coast Guard Maintenance Procedure Card (MPC) M21005.0, TEST FIREMAIN SYS FLUSH &

FLOW

Coast Guard Maintenance Procedure Card (MPC) M27020.0, TEST SUMP PUMP

Coast Guard Maintenance Procedure Card (MPC) M30015.0, TEST WTR HTR TEMP/PRESS

RELIEF VLV

Coast Guard Maintenance Procedure Card (MPC) M33005.0, TEST EYEWASH STATIONS

Coast Guard Maintenance Procedure Card (MPC) M36008.0, TEST GREY WATER SUCTION

VALVES

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND

PUMP-PORT

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST MDE FO TANK HAND

PUMP-STBD

15 (Rev 0)

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL HAND PUMP-

SSDG PORT

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL TANK HAND

PUMP-SSDG STBD

Coast Guard Maintenance Procedure Card (MPC) M41005.0, TEST FUEL OIL TANK HAND

PUMP-EDG

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.2 Perform preventive maintenance tasks described in Table 2 and Table 3.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences).

NOTE

When performing the tasks specified in Table 2 and Table 3 below, the maintenance procedure cards (MPCs) listed contain suggested procedural details that may be used to meet the requirements specified herein and may be referred to. Other equivalent procedures, that are also compliant with all rules, laws, and regulations, may also be used to meet the requirements.

NOTE

Change requests released in response to discrepancies identified while conducting inspections described in this AFC30 funded work item shall be written against and charged to the appropriate AFC45 funded CLIN, as follows:

1) Hull plate & stiffener repairs, below the waterline(e.g. bilges) –

CLIN/Work Item 3 “Hull…