Specification.pdf

PDF 1 MB Posted Apr 1, 2019

Attached to: CGC CONFIDENCE DD FY 19 Federal contract opportunity
Solicitation number: 70Z080-19-Q-P4596200
Issued by: Department of Homeland Security US Coast Guard

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CGC CONFIDENCE DD SPECIFICATION

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USCGC CONFIDENCE (WMEC 619)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Peter D Pilla

(Rev 0, 06 February 2019)

USCGC CONFIDENCE (WMEC-210A) DRYDOCK AVAILABILITY FY2019

ii (Rev. 0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics ............................................................................................................................ xiii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 2: U/W Body, Preserve (100%) WORK ITEM 3: Hull Plating Freeboard, Preserve – Partial WORK ITEM 4: Appendages (U/W), Leak Test WORK ITEM 5: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 6: Appendages (U/W) - Internal, Preserve WORK ITEM 7: Voids (Non-Accessible), Leak Test WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 9: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 10: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 11: Propulsion Intermediate/Line Shafts, Inspect WORK ITEM 12: Propulsion Shaft Coating, Renew WORK ITEM 13: Propulsion Shafting, Straighten WORK ITEM 14: Propeller Shaft Sleeve(s), Renew WORK ITEM 15: Propulsion Shafting, Optical Or Laser Alignment Check WORK ITEM 16: Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or

Renew WORK ITEM 17: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 18: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 19: Propulsion Shaft Bearings (External), Renew WORK ITEM 20: Propulsion Stern Tube Bearings, Renew WORK ITEM 21: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 22: Controllable Pitch Propeller (CPP) System, Inspect and Service WORK ITEM 23: Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service ... 84 WORK ITEM 24: Fathometer Transducer, Renew WORK ITEM 25: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 26: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 27: Rudder Assembly; Remove, Inspect and Reinstall WORK ITEM 28: Rudder Stock Bearings Clearances, Check WORK ITEM 29: Tanks (Ballast), Preserve “100%” WORK ITEM 30: Tanks (Dirty Oil and Waste), Preserve “100%” WORK ITEM 31: Superstructure, Preserve “Partial” WORK ITEM 32: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 33: Drydock WORK ITEM 34: Temporary Services, Provide - Cutter WORK ITEM 35: Sea Trial Performance, Support, Provide WORK ITEM 36: JP-5 Pump Room Structural Repairs WORK ITEM 37: MSD Space Structural Members, Renew WORK ITEM 38: CPP Isolation Valves, Renew WORK ITEM 39: Emergency Diesel Generator (EDG) Fuel Oil Tank, Replace WORK ITEM 40: Relocate Emergency Diesel Generator (EDG) Sea Strainer and Associated Piping ... 148 WORK ITEM 41: Rudder Assemblies, Inspect and Repair iii (Rev. 0)

WORK ITEM 42: Center Vertical Keel, Renew WORK ITEM 43: Doppler Speed Log Transducer, Clean And Inspect iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev. 0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Bill of Materials 618 WMEC 007, Rev J, Structural Modifications Coast Guard Bill of Materials 618 WMEC 051, Rev K, Arrangement & Details Piping & Hydraulics Coast Guard Bill of Materials 618 WMEC 47, Rev F, Arrgt Ventilation Machinery Spaces Coast Guard Drawing 618 WMEC 085-181, Rev F, Booklet of General Plans Coast Guard Drawing 618 WMEC 085-192, Rev H, Docking Plan, (CONFIDENCE) Coast Guard Drawing 618 WMEC 101-001, Rev -, Structural Details Detail 1-21 Coast Guard Drawing 618 WMEC 111-001, Rev G, Shell Expansion Framing & C.V.K.

Coast Guard Drawing 618 WMEC 117-001, Rev H, Transverse Web Frames Fwd and Aft of Midship Coast Guard Drawing 618 WMEC 117-003, Rev -, Midship and Type Sections Coast Guard Drawing 618 WMEC 122-001, Rev J, Transv. WT Bulkheads Fwd & Aft of Midship Coast Guard Drawing 618 WMEC 122-001, Rev J, Transverse Watertight Bulkhead Forward & Aft Coast Guard Drawing 618 WMEC 133-001, Rev D, Third Deck Plating & Supports Coast Guard Drawing 618 WMEC 152-001, Rev N, Superstructure Aircastle, 01 & 02 Deckhouse Coast Guard Drawing 618 WMEC 152-1, Rev N, Superstructure – Aircastle, 01 and 02 Deckhouse and

Stack Coast Guard Drawing 618 WMEC 161-001, Rev B, Arrg’t & Details Stern Tube & Strut (NOTE: For purpose of bid, Contractor shall assume rope guards are welded in.)

Coast Guard Drawing 618 WMEC 161-1, Rev B, Arrangement and Details Stern Tube and Strut Coast Guard Drawing 618 WMEC 184-004, Rev D, Doppler Sea Log Valve Foundation Coast Guard Drawing 618 WMEC 201-003, Rev C, Arrangement of Aux Machinery Room Coast Guard Drawing 618 WMEC 201-003, Rev C, Arrangement of Auxiliary Machinery Room Coast Guard Drawing 618 WMEC 243-001, Rev E, A&D John Crane Stern Tube System Coast Guard Drawing 618 WMEC 243-002, Rev G, Arrangement and Details of CPP Piping and

Hydraulics Coast Guard Drawing 618 WMEC 243-002, Rev H, Arrangement & Details of Piping & Hydraulics Coast Guard Drawing 618 WMEC 243-005, Rev C, PPG Mod –Water Lubricated Stern Tube Seal Coast Guard Drawing 618 WMEC 243-008, Rev A, Shafting Arrangement & Details Coast Guard Drawing 618 WMEC 243-050, Rev-, CPP Hub Oil Tank Coast Guard Drawing 618 WMEC 243-050, Rev-, Hub Oil Tank 10 Gal. Cap.

vi (Rev. 0)

Coast Guard Drawing 618 WMEC 243-1, Rev E, A&D John Crane Stern Tube System Coast Guard Drawing 618 WMEC 243-1, Rev E, A&D: John Crane Stern Tube System Coast Guard Drawing 618 WMEC 243-2, Rev H, Arrangement & Details of Piping & Hydraulics Coast Guard Drawing 618 WMEC 243-5, Rev C, Piping Mod – Water Lubricated Stern Tube Seal Coast Guard Drawing 618 WMEC 243-51, Rev-, John Crane Seal Coast Guard Drawing 618 WMEC 243-51, Rev-, John Crane Seal Coast Guard Drawing 618 WMEC 243-52, Rev-, Reduction Gear Coupling Coast Guard Drawing 618 WMEC 244-001, Rev B, Shafting Alignment Coast Guard Drawing 618 WMEC 244-003, Rev F, Shafting Arrangement & Details (Water Lubricated

Bearing) Coast Guard Drawing 618 WMEC 244-003, Rev G, Shafting Arrangement & Details (Water Lubricated

Bearing) Coast Guard Drawing 618 WMEC 244-004, Rev A, Shafting Alignment (RELIANCE) Coast Guard Drawing 618 WMEC 244-1, Rev B, Shafting Alignment Coast Guard Drawing 618 WMEC 244-3, Rev G, Shafting Arrangement & Details (Water Lubricated

Bearing) Coast Guard Drawing 618 WMEC 244-3, Rev G, Shafting Arrangement and Details (Water Lubricated

Bearings) Coast Guard Drawing 618 WMEC 245-052, Rev -, Propeller Hub Double Crank Coast Guard Drawing 618 WMEC 256-003, Rev B, CAT 3306B EDG Installation Sea Water Cooling

Piping Mods (applies to both A and B class vessels) Coast Guard Drawing 618 WMEC 261-007, Rev-, Piping Mod IWO EDG Fuel Oil Tank Relocation Coast Guard Drawing 618 WMEC 261-008, Rev-, Emergency Generator Fuel Tank Aft Steering Coast Guard Drawing 618 WMEC 342-001, Rev C, Emergency Diesel Gen Cooler Installation (applies to

A class vessels) Coast Guard Drawing 618 WMEC 424-50, Rev-, Doppler Log System Schem, Wrg & Inst. DET Coast Guard Drawing 618 WMEC 513-001, Rev G, Arrgt Ventilation Machinery Space Coast Guard Drawing 618 WMEC 521-003, Rev H, Arrangement of Firemain, Sprinkling and Washdown

System 2nd Dk. & Below Coast Guard Drawing 618 WMEC 521-003, Rev J, Arr of Firemain, Sprinkling & Washdown 2nd Dk. &

Below Coast Guard Drawing 618 WMEC 535-002, Rev J, Arrgt - Steam Feed & Condensate System Piping Coast Guard Drawing 618 WMEC 535-002, Rev K, Arrangement of Stm., Feed & Condensate System

Piping Coast Guard Drawing 618 WMEC 562-001, Rev G, Arrgt & Details Rudder Stock, Bearings & Stuffing

Box Coast Guard Drawing 618 WMEC 562-001, Rev G, Arrgt & Details Rudder Stocks, Bearings, & Stuffing

Box Coast Guard Drawing 618 WMEC 562-001, Rev H, Arrgt & Details Rudder Stocks, Bearings, & Stuffing

Box Coast Guard Drawing 618 WMEC 601-001, Rev H, Outboard Profile Coast Guard Drawing 618 WMEC 601-003, Rev K, General Arrangement – Second and Third Decks Coast Guard Drawing 618 WMEC 601-1, Rev E; Outboard Profile Coast Guard Drawing 618 WMEC 801-008, Rev -, Curves of Form vii (Rev. 0)

Coast Guard Drawing 618 WMEC 85-181, Rev D, Booklet of General Plans, (ACTIVE 618) Coast Guard Drawing 618 WMEC 85-181, Rev D; Booklet Of General Plans Coast Guard Drawing 618-WMEC 633-001, Rev A; Major Maintenance Availability Hull Protectors Coast Guard Drawing 627 WMEC 243-009, Rev A, Arr. and Details: Installation of New John Crane Seal

(Type MX9) Coast Guard Drawing 627 WMEC 342-009, Rev A, EDG Cooler Installation (applies to B class vessels) Coast Guard Drawing 627 WMEC 562-001, Rev H, Arrgt & Details Rudder Stocks, Bearings, & Stuff

Box Coast Guard Drawing 627 WMEC 562-003, Rev A, “A” & “B” Class Rudder Construction Coast Guard Drawing 627 WMEC 562-003, Rev A, Rudder Construction NSN 2040-01-336-6545 Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 803-2145807, Rev C, Propulsion Shafting And Components NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 3231, Feb 2012, SWBS 245, Revised by CG Yard in MMA

Project, Instruction Book for LIAAEN Controllable Pitch Propeller Double Crank Coast Guard Technical Publication (TP) 3231A, Feb 2012, Manufacturer’s Instruction Book-SWBS

Group(s) 242-245, Chapter 243, Section B, Stern Tube Seal, MX9, US-71736 (S/A 210R-A-021) Coast Guard Technical Publication (TP) 3231A, Sept 2014, Manufacturers Instruction Book - SWBS

Group(s) 242-245 Coast Guard Technical Publication (TP) 3231A, Sept 2014, SWBS 245, Section A, Controllable Pitch

Propeller Double Crank, Liaaen Coast Guard Technical Publication (TP) 3446, May 2013, Doppler Speed Log, Model SRD-500Dual Axis Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses viii (Rev. 0)

OTHER REFERENCES

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4174, R2015, Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D4174, Re-approved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles International Standard Organization (ISO) 4406, 2017, Hydraulic Fluid Power – Fluids – Method for

Coding the Level of Contamination by Solid Particles – Third Edition Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting MIL-STD-2199A(SH), July 2010, Covering for Waterborne Main Propulsion Shafting on U.S. Naval

Surface Ships and Submarines ix (Rev. 0)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2011, Chapter 16, Cofferdams

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE), 2007, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating x (Rev. 0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

10 Y **Propeller shaft NSN: 2010-01-459-5795 2 ea. 42,000.00 10 N **Hub Installation Kit NSN: 2010-01-602-8461

PN: 13527-CK (PSI)

2 ea. 1,200.00

11 Y **Line Shaft NSN: 2010-01-459-5795 2 ea. 10,000.00 14 N **Inboard stern tube seal sleeve NSN: 2010-01-350-8399 2 ea. 3863.33

14 N **Outboard stern tube bearing sleeve

NSN: 2010-01-350-5034 2 ea. 4418.33

14 N **Intermediate Strut sleeve

NSN: 2010-01-154-9900 2 ea. 7446.92

14 N **Aft Strut sleeve NSN: 2010-01-154-9899 2 ea. 8505.83 14 N **Hydraulic coupling sleeve NSN: 2010-01-313-8079 2ea. 1886.51

16 N Overhaul kit PN: PN: 210A-

JCL001228001B

2 ea. 3,000.00

16 Y **Seal Assy NSN: 2040-01-350-5468

PN: MX9 US-71736

2 ea. 65,897.19

16 N **Seats, Shaft Seal NSN: NSN: 2010-01-361-7722

PN: H48626A03

2 ea. 1,200.00

19 N Aft strut bearing (PN:

PIECE #1)

NSN: 3120-01-233-3262 PN:

615WPC-4302-1

2 ea. 5127.00

19 N Intermediate strut bearing (PN: PIECE

#2)

NSN: 3120-01-115-3451 PN:

615WPC-4302-1

2 ea. 5821.00

20 N Stern tube bearing NSN: 3120-01-358-1048 PN:

618WMEC-4301-4-D PIECE

#22

2 ea. 4,488.00

22 Y Port Propeller Blades (R/H)

NSN: 2010-00-906-6009 1 set 33,090.26

22 Y **Starboard Propeller Blades (L/H)

NSN: 2010-00-906-6010 1 set 33,090.26

22 N **Propeller Blade Bolts

NSN: 5306-01-201-0438 48 ea. 1,900.02

22 N Propeller Blade Bolt Washers

NSN: 5306-01-517-0914 48 ea. 278.02

22 N Seal for Prop Blade NSN: 5330-01-043-9659 P/N: 13369-A

8 ea. 1,155.00

22 N Servo Box seal kit (NOTE: Parts may require machining for proper fit.)

NSN: 5330-01-476-2026 2 ea. 850.00

23 N Servo Box seal kit NSN: 5330-01-476-2026 1 ea. 850.00 xi (Rev. 0)

(NOTE: Parts may require machining for proper fit.)

23 N Servo Box seal P/N: 9891-LUP 1 ea. 25.00 24 N *** Fathometer

Transducer, Shallow Water, 50-200 kHz

(Airmar Technology SS505) (without adapter plate)

NSN: 5845-01-470-2500 1 ea. 346.83

26 Y MDE Duplex Strainer 2 ea. 27,000 27 N Upper Roller Bearing

Assembly NSN: 3110-01-080-0814 2 ea. 2,300.00

27 N Lower Micarta Split Bearing Assembly (9- 3/8"ID x 10-1/8"OD x

14" Lg)

NSN: 3120-01-148-3763 2 ea. 2,429.00

27 N **Rudder stock sleeve NSN: 2040-01-653-9587 2 ea. 4,429.00 33 Y *Transducer Cover

Plate N/A 4 ea. 50.00

41 N **Upper Roller Bearing Assembly

NSN: 3110-01-080-0814 2 ea. 2,300.00

41 N **Lower Micarta Split Bearing Assembly (9- 3/8"ID x 10-1/8"OD x

14" Lg)

NSN: 3120-01-148-3763 2 ea. 2,429.00

43 Y **Sperry SRD 500 Doppler speed log

NSN:5999-

01-472-7499

1 ea. $16,504.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev. 0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

1 Hull Plating (U/W Body), Ultrasonic Testing

2 U/W Body, Preserve (100%)

4 Appendages (U/W), Leak Test

7 Voids (Non-Accessible), Leak Test

10 Propulsion Shafting; Remove, Inspect, and Reinstall

11 Propulsion Intermediate/Line Shafts, Inspect

15 Propulsion Shafting, Optical Or Laser Alignment Check

16 Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or Renew

17 Propulsion Shaft Bearings (External), Check Clearances

18 Propulsion Stern Tube Bearings, Check Clearances

19 Propulsion Shaft Bearings (External), Renew

23 Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service

26 Sea Strainers - Duplex (All Sizes), Overhaul

27 Rudder Assembly; Remove, Inspect and Reinstall

42 Center Vertical Kneel, Renew xiii (Rev. 0)

PRINCIPAL CHARACTERISTICS

210' WMEC (A-CLASS)

PHYSICAL

Length overall 210' 6" Length between perpendiculars 200' 0" Beam molded 34' 0" Depth molded, main deck amidships 19' 6" Full load displacement 1,170 long tons Draft, full load to baseline amidships *Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6" Highest projection above baseline *VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-CE Diesel Engines, 5,000 BHP total Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2 Propeller diameter 7' 6" Number of blades, Each 4 Pitch Controllable Shaft RPM 300 Shaft diameter 8.25" at exit of hull Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 47,140 gal.

Fresh water total (100%) 11,135 gal.

JP-5 fuel total (95%) 4,717 gal.

Lube oil total (95%) 2,331 gal.

1 (Rev. 0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev. 0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to four Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

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(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here