2017-12-19_BRANT_FIRE_RPRS_Rev_1.pdf

PDF 656 KB Posted Dec 22, 2017

Attached to: EMERGENCY DRYDOCK USCGC BRANT (WPB-87348) Federal contract opportunity
Solicitation number: 70Z080-18-Q-P4555100
Issued by: Department of Homeland Security US Coast Guard

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i (Rev-1)

USCGC BRANT (WPB 87348)

SPECIFICATION FOR POST FIRE REPAIRS

FY2018

Developed By: Paul R. Dalton

(Rev-1, 19 Dec 2017)

USCGC BRANT (WPB-87348) POST FIRE REPAIRS FY18

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iii Consolidated List of References ............................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................................ xii Principal Characteristics ......................................................................................................................................... xiii General Requirements .............................................................................................. Error! Bookmark not defined.

WORK ITEM 1: Structural Damage, Repairs .......................................................... Error! Bookmark not defined.

WORK ITEM 2: Ventilation Systems, Commercial Clean………………………………………………………. 19 WORK ITEM 3: Joiner Bulkhead Panels, Renew……………………………………………………………...… 21 WORK ITEM 4: Insulation, Renew…………………………………………………………………………….… 24 WORK ITEM 5: Window(s), Renew……………………………………………………………………………... 27 WORK ITEM 6: Interior Deck Covering Systems, Renew………………………………………………………. 30 WORK ITEM 7: Drydock….…………..……………………………………………………………………… WORK ITEM 8: Electrical Equipment Repair.…………………………………..………………………………..39 WORK ITEM 9: Sea Trial Performance, Support, Provide….…………………………….…………………… ...48 WORK ITEM 10: Weatherdeck, Preserve, Partial ….……………………………………………… WORK ITEM 11: Hull Plating Freeboard, Preserve, Partial ……………………………………………………...55 WORK ITEM 12: Superstructure, Preserve, Partial …………………………………………………………… WORK ITEM 13: Temp Services, Provide-Cutter …………………………………………………………… WORK ITEM 14: Towing Services, Provide ……………………………………………………………………..64 WORK ITEM 15: HVAC Duct, Renew ……….………………………………………………………………….67 WORK ITEM 16: Firemain Piping, Renew………………………………………………………………………..70 WORK ITEM 17: Pilothouse Deck Covering System, Inspect and Renew………………………………….… iii (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

19Dec17 1 7 Work Item numbering changed from WI# 7 to WI# 17.

19Dec17 1 Pg ii Table of contents- page numbers changed.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 87WPB 77-001, Rev C, Firefighting & Safety Equipment Arrangement

Coast Guard Drawing 87WPB 85-004, Rev -, Lines Plan

Coast Guard Drawing 87WPB 85-11, Rev C, Lifting Slings

Coast Guard Drawing 87WPB 111-001, Rev G, Shell Expansion

Coast Guard Drawing 87WPB 111-50, Rev A, Updates To Dwg 87-WPB-111-001 Exhaust Port Insert Plate Installation And Details

Coast Guard Drawing 87WPB 113-001, Rev E, Platform Plating & Framing

Coast Guard Drawing 87WPB 116-001, Rev -, Longitudinal Girders & BHD's

Coast Guard Drawing 87WPB 117-001, Rev F, Transverse Sections

Coast Guard Drawing 87WPB 122-001, Rev C, Watertight Bulkheads

Coast Guard Drawing 87WPB 131-001, Rev J, Deck Construction Plan

Coast Guard Drawing 87WPB 151-001, Rev L, Superstructure Details

Coast Guard Drawing 87WPB 151-002, Rev -, Superstructure Strengthening Mods Pilothouse Forward Bulkhead & Watertight Doors

Coast Guard Drawing 87WPB 167-001, Rev H, Schedule Of Doors, Manholes, Windows And Hatches

Coast Guard Drawing 87WPB 167-002, Rev B, Cg Schedule Of Doors, Manholes, Windows & Hatches

Coast Guard Drawing 87WPB 167-004, Rev G, W.t. Doors And Hatches (bsi 121s61) v (Rev-1)

Coast Guard Drawing 87WPB 171-001, Rev W, Mast Details

Coast Guard Drawing 87WPB 184-001, Rev G, Electronic Retrofit Misc Foundations

Coast Guard Drawing 87WPB 185-001, Rev AN, Auxiliary Foundation Booklet

Coast Guard Drawing 87WPB 201-001, Rev F, Machinery Arrangement

Coast Guard Drawing 87WPB 233-001, Rev A, Remote Emergency Shutdowns

Coast Guard Drawing 87WPB 243-001, Rev M, Propulsion Shaft Details

Coast Guard Drawing 87WPB 243-002, Rev -, Shaft Locking Details

Coast Guard Drawing 87WPB 252-001, Rev G, Pilothouse Console Arrangement

Coast Guard Drawing 87WPB 252-002, Rev N, Alarm & Monitoring System

Coast Guard Drawing 87WPB 252-003, Rev M, Alarm & Monitoring System Wire Table (coed)

Coast Guard Drawing 87WPB 252-004, Rev B, Pilothouse Console Arrangement (boats 67 & On)

Coast Guard Drawing 87WPB 252-005, Rev A, Intruder Alarm Switch Mounting Details

Coast Guard Drawing 87WPB 252-006, Rev -, Intrusion Alarm Block & Elem Wrg Diag

Coast Guard Drawing 87WPB 252-50, Rev -, Updates To Drawing 87-wpb-252-001

Coast Guard Drawing 87WPB 256-001, Rev AA, Seawater Cooling Piping

Coast Guard Drawing 87WPB 256-002, Rev -, Sea Water Cooling Piping Mods

Coast Guard Drawing 87WPB 302-001, Rev W, Misc. Controls Wiring Diagram

Coast Guard Drawing 87WPB 304-001, Rev C, Wireways Arrangement

Coast Guard Drawing 87WPB 304-002, Rev A, Wireway Penetration Details

Coast Guard Drawing 87WPB 305-001, Rev -, Electrical Label Plates

Coast Guard Drawing 87WPB 310-001, Rev H, Ship's Service One-line Diagram

Coast Guard Drawing 87WPB 310-005, Rev -, Ships Service 60 Hz Ac Power One-line Diagram

Coast Guard Drawing 87WPB 310-006, Rev -, SSDG & Shore Power 24 VDC Control Power

Coast Guard Drawing 87WPB 313-001, Rev M, Dc System

Coast Guard Drawing 87WPB 313-002, Rev N-A, Upgrade To Dc System

Coast Guard Drawing 87WPB 321-001, Rev K, Power System Deck Plan

Coast Guard Drawing 87WPB 321-002, Rev AL, Power & Lighting Circuit Details & V.d. Calculations

Coast Guard Drawing 87WPB 324-001, Rev B, Switchboard Wiring Diagram & Details

Coast Guard Drawing 87WPB 324-002, Rev C, Switchboard Wiring Diagram & Details (boats 13 & On )

Coast Guard Drawing 87WPB 324-003, Rev B, Switchboard Wiring Diagram & Details (boats 52 & P52)

Coast Guard Drawing 87WPB 324-004, Rev B, Switchboard Wiring Diagram & Details (boats 67 & On)

Coast Guard Drawing 87WPB 331-001, Rev P, Lighting System Deck Plan

Coast Guard Drawing 87WPB 400-001, Rev N, Command And Surveillance (coed)

Coast Guard Drawing 87WPB 400-002, Rev AE, Booklet Of Electronic Updates And Modifications For 87wpb (note 1)

Coast Guard Drawing 87WPB 400-003, Rev V, Electronic Updates & Mods Wiring Data (coed) (note #1)

Coast Guard Drawing 87WPB 405-001, Rev AC, Antenna Arrangement

Coast Guard Drawing 87WPB 412-001, Rev A, Fiber Optic Lan System Wiring Diagram

Coast Guard Drawing 87WPB 422-001, Rev E, Navigation Lighting System

Coast Guard Drawing 87WPB 423-001, Rev W, Speed Log & Depth Sounder System

Coast Guard Drawing 87WPB 423-002, Rev B, 1sg38-cgecdis (v)4 Installation Block Wiring Diagram And Details vi (Rev-1)

Coast Guard Drawing 87WPB 423-003, Rev C, 1sg38-cgecdis (v)4 Wiring Data (coed)

Coast Guard Drawing 87WPB 431-001, Rev N, IC Panelboard Wiring Diagram

Coast Guard Drawing 87WPB 431-50, Rev -, Updates To Drawing 87-wpb-431-001

Coast Guard Drawing 87WPB 432-001, Rev H, Dial Telephone System Wiring Diagram

Coast Guard Drawing 87WPB 433-001, Rev K, General Announcing And Alarm System

Coast Guard Drawing 87WPB 433-050, Rev -, Updates To Drawing 87-wpb-433-001

Coast Guard Drawing 87WPB 435-001, Rev -, Sound Powered Telephone System

Coast Guard Drawing 87WPB 436-001, Rev C, Fire Detection System

Coast Guard Drawing 87WPB 437-001, Rev E, Wind Speed And Direction System

Coast Guard Drawing 87WPB 437-002, Rev Y, Gyrocompass & Autopilot System Elementary Wiring Diagram

Coast Guard Drawing 87WPB 437-003, Rev H, Ripout And Install For Octans Iii Gyrocompass Wiring Diag And Dets

Coast Guard Drawing 87WPB 437-004, Rev F, Dirty Oil Tank Level Indication System

Coast Guard Drawing 87WPB 441-001, Rev AL, Radio Communication System

Coast Guard Drawing 87WPB 441-002, Rev N-A, Booklet Of Electronic 1sg38-adcs(v) Installation Bwd And Details

Coast Guard Drawing 87WPB 441-003, Rev -, 00069-scc(v)3, Small Cutter Cellular Connectivity Blk Wiring And Details

Coast Guard Drawing 87WPB 441-50, Rev -, 00069-scc(v)5 KVH V7 Tracphone Small Cutter Connectivity (scc) Block Wiring Diagram And Details

Coast Guard Drawing 87WPB 451-001, Rev Y, Radar & ECDIS Systems Wiring Diagram

Coast Guard Drawing 87WPB 451-002, Rev C, Radar System Wiring Diagram & Arrangements

Coast Guard Drawing 87WPB 451-003, Rev C, Radar System Wiring Data (coed)

Coast Guard Drawing 87WPB 481-001, Rev C, Electrical Installation Of Remote Operated Small Arms Mount (rosam)

Coast Guard Drawing 87WPB 505-001, Rev -, Piping Standards

Coast Guard Drawing 87WPB 506-002, Rev E, Vent, Fills & Sounds Piping

Coast Guard Drawing 87WPB 514-001, Rev M, HVAC Duct & Piping System

Coast Guard Drawing 87WPB 514-003, Rev -, A/C Condenser Relief Valve Vent Mods

Coast Guard Drawing 87WPB 514-004, Rev -, Mods To HVAC Intake Duct

Coast Guard Drawing 87WPB 521-001, Rev H, Firemain Piping

Coast Guard Drawing 87WPB 526-001, Rev J, Scuppers & Deck Drains Piping

Coast Guard Drawing 87WPB 529-001, Rev G, Bilge Piping

Coast Guard Drawing 87WPB 533-001, Rev R, Potable Water Piping

Coast Guard Drawing 87WPB 541-001, Rev H, Fuel Oil Transfer Piping

Coast Guard Drawing 87WPB 555-001, Rev C, Co2 System

Coast Guard Drawing 87WPB 555-002, Rev H, AFFF Engine Room Bilge Flooding System Arrgt & Det

Coast Guard Drawing 87WPB 556-001, Rev L, Hydraulic System Piping

Coast Guard Drawing 87WPB 561-001, Rev K, Steering Sys Details

Coast Guard Drawing 87WPB 561-002, Rev F, Steering System Wiring Diagram

Coast Guard Drawing 87WPB 582-001, Rev J, Mooring And Towing

Coast Guard Drawing 87WPB 583-001, Rev U, Rib Deployment Structure vii (Rev-1)

Coast Guard Drawing 87WPB 601-001, Rev R, Outboard Profile & General Arrangements

Coast Guard Drawing 87WPB 602-002, Rev A, Hull Label And Closure Classifications

Coast Guard Drawing 87WPB 602-003, Rev H, Compartment Check-off Lists

Coast Guard Drawing 87WPB 602-004, Rev M, Machinery, Valves Label, Warning & Misc Label Plates

Coast Guard Drawing 87WPB 612-001, Rev N, Handrail Details

Coast Guard Drawing 87WPB 613-001, Rev C, Rigging & Canvas Details

Coast Guard Drawing 87WPB 621-001, Rev H, Joiner Work Details

Coast Guard Drawing 87WPB 621-002, Rev -, Air Conditioning Mods Preheater Cover/access Pnl Mn Deck, Fr 11, Stbd

Coast Guard Drawing 87WPB 622-001, Rev E, Floor Plates And Gratings

Coast Guard Drawing 87WPB 623-001, Rev J, Ladder Details

Coast Guard Drawing 87WPB 623-002, Rev C, Grab Rail And Brow Details

Coast Guard Drawing 87WPB 634-001, Rev C, Deck Coverings & Details

Coast Guard Drawing 87WPB 635-001, Rev C, Linings And Insulation Plan & Details

Coast Guard Drawing 87WPB 640-001, Rev N, Interior Furnishings

Coast Guard Drawing 87WPB 664-001, Rev B, Damage Control Equipment Arrangement & Details

Coast Guard Drawing 87WPB 664-002, Rev A, Damage Control SCBA Installation

Coast Guard Drawing 87WPB 701-001, Rev D, Armament Layout Plan

Coast Guard Drawing FL_6701_217, Rev C, SWIII Migration Eqpt Mounting Details, And Typical Connections

Coast Guard Drawing FL_6701_221, Rev R, Sirvss & Cvrs Bwds & Installation Details

Coast Guard Drawing FL_6702_71, Rev B, Furuno 1933c Radar Sys Install & Block Wiring Diagram

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical Power for Contractor’s Tools & Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services viii (Rev-1)

Coast Guard Commandant Instruction (COMDTINST) M16672.2D, Mar 1999, Navigation Rules, International-Inland

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication 4501 (TP-4501), Gyrocompass Equipment, 31 Oct 2008

Coast Guard Technical Publication 4511 (TP-4511), Alarm Panel & Tank Level Indication (tli) System - W/ Intruder Alarm, 24 Jan 2011

Coast Guard Technical Publication 4523A (TP-4523A), Engine Control System (ecs 396) Part 1, 06 Jul

Coast Guard Technical Publication 4523B (TP-4523B), Engine Control System (ecs 396/s) Part 1, 19 May 2006

Coast Guard Technical Publication 4524A (TP-4524A), Safety System For Diesel Engines (dss-01 B) Parts 1, 2, 4, 5, 29 Jul 2006

Coast Guard Technical Publication 4524B (TP-4524B), Engine Control System (ecs 396/s) Part II, 19 May 2006

Coast Guard Technical Publication 4525 (TP-4525), Main Diesel Engine Control System Schematics, 17 Mar 2003

Coast Guard Technical Publication 4530 (TP-4530), Fire Alarm Control System - Autopulse Iq-301, 17 Mar 2003

Coast Guard Technical Publication 4531 (TP-4531), Main Diesel Engine - Description & Operation Manual - Model 8v396te94, 17 Mar 2003

Coast Guard Technical Publication 4532 (TP-4532), Main Diesel Engine - Parts Catalog - Model 8v396te94,31 Mar 2009

Coast Guard Technical Publication 4533A (TP-4533A), Main Diesel Engine (mde) - Model 8v396te94 - Maintenance Manual, 17 Mar 2009

Coast Guard Technical Publication 4534 (TP-4534), Main Diesel Engine - Tool List - Model 8v396te94, 17 Mar 2003

Coast Guard Technical Publication 4536 (TP-4536), Main Diesel Engine - Tolerances & Wear Limits - Model 8v396te94, 17 Mar 2003

Coast Guard Technical Publication 4537 (TP-4537), Main Diesel Engine - Exhaust Turbocharger - Model Zr140, 17 Mar 2003

Coast Guard Technical Publication 4544A (TP-4544A), Battery Charger - Models A5/a22 And A40/a41, 20 Jan 2010

Coast Guard Technical Publication 4544B (TP-4544B), Battery Charger - Vmi 200 Series, 20 Jan 2010

Coast Guard Technical Publication 4555 (TP-4555), Battery Charger - 12 Vdc, 30 Amp - Series 5000, 17 Mar 2003

Coast Guard Technical Publication 4556B (TP-4556B), Battery Charger - 24 Vdc, 40, 50, 60 Amp Owners Manual - Series 5000, 01 Sept 2009

Coast Guard Technical Publication 4556C (TP-4556C), Marine Electronic Battery Charger - 12 Vdc (30 Amp) Owners Manual, 25 Sept 2009

Coast Guard Technical Publication 4556 (TP-4556), Battery Charger - 24 Vdc, 40 Amp - Series 5000, 17 Mar 2003

Coast Guard Technical Publication 4557A (TP-4557A), Ship's Service Generator, 08 Apr 2005

Coast Guard Technical Publication 4557B (TP-4557B), Ship's Service Generator - Control Panel (panels 1 & 2), 08 Apr 2005 ix (Rev-1)

Coast Guard Technical Publication 4557C (TP-4557C), Ship's Service Generator - Control Panel Operation & Maintenance, 11 Jul 2012

Coast Guard Technical Publication 4558A (TP-4558A), Window Wiper System Single Station - Type 1770, 01 Sept 2009

Coast Guard Technical Publication 4558 (TP-4558), Window Wiper System - Type 1762, 17 Mar 2003

Coast Guard Technical Publication 4559 (TP-4559), Ventilation System, Engine Room, 17 Mar 2003

Coast Guard Technical Publication 4562 (TP-4562), Heating, Ventilation & Air Conditioning (hvac) System, 14 Aug 2012

Coast Guard Technical Publication 4563B (TP-4563B), Fire Suppression System - Model R-102, 25 Sept

Coast Guard Technical Publication 4564A (TP-4564A), Electronic Steering System, 06 Jul 2006

Coast Guard Technical Publication 4564B (TP-4564B), Steering System Manual, 06 Jul 2006

Coast Guard Technical Publication 4567A (TP-4567A), Control Panel (pan), 18 Jul 2006

Coast Guard Technical Publication 4567B (TP-4567B), Control Panel - Mcs-5 (pan 1 - 4), 17 Jul 2008

Coast Guard Technical Publication 4568 (TP-4568), Remote Control System, Propulsion Plant - Model Rcs-5 Fpp/b, 17 Mar 2003

Coast Guard Technical Publication 4572A (TP-4572A), Switchboard, Ship's Service, 17 Mar 2003

Coast Guard Technical Publication 4572B (TP-4572B), Switchboard, Ship's Service, 17 Mar 2003

Coast Guard Technical Publication 4572C (TP-4572C), Main Switchboard Operation Manual, 02 Feb

Coast Guard Technical Publication 4572D (TP-4572D), Main Switchboard - Ship's Service, 12 Nov 2008

Coast Guard Technical Publication 4585A (TP-4585A), Field Automation Level Assembly (fal-5), 18 May 2006

Coast Guard Technical Publication 4585B (TP-4585B), Field Automation Level Assembly (fal-5), 29 Jun

Coast Guard Technical Publication 4586 (TP-4586), Operating Data Recorder (odr 2-01), 17 Mar 2003

Coast Guard Technical Publication 4590 (TP-4590), Power Supply, 24 Vdc, 07 Jan 2008

Coast Guard Technical Publication 4597C (TP-4597C), Uninterruptible Power Supply (ups) - Model Ferrups Fe/qfe - Users Guide, 30 Sept 2009

Coast Guard Technical Publication 4597D (TP-4597D), Uninterruptible Power Supply (ups) - Model Ferrups Fe/qfe - Installation Guide, 25 Sept 2009

Coast Guard Technical Publication 4597 (TP-4597), Uninterruptible Power Supply (ups) - Model Ferrups Fe/qfe, 13 Oct 2004

Coast Guard Technical Publication 4674A (TP-4674A), Autopilot - Pilotstar D - Type Ap02-s01, 22 Aug

Coast Guard Technical Publication 4917 (TP-4917), Digital Compass Repeater- Is20, 18 Nov 2008

Coast Guard Technical Publication 4959 (TP-4959), Battery Charger - Model Ptms-24-67, 29 Dec 2009

Coast Guard Technical Publication 4966 (TP-4966), Engine Room Automatic Ventilation Control System

- Model 600-pt4, 10 Mar 2010

Coast Guard Technical Publication 4988 (TP-4988), Ventilation Fan, Engine Room Circulating - Model Ym-18, 20 Jul 2011

Coast Guard Technical Publication 4992 (TP-4992), Interior Cabinets, Lockers And Tables, 20 Sept 2011

Coast Guard Technical Publication 5445A (TP-5445A), Octans Gyrocompass System, 13 Aug 2012

Coast Guard Technical Publication 5466 (TP-5466), Telephones, Sound Powered, 04 Jan 2013 x (Rev-1)

Coast Guard Technical Publication 5794 (TP-5794), P-6 Dewatering / Fire Pump - Model 2be6.5h - Operator's Manual, 04 Jan 2016

Coast Guard Technical Publication 6617 (TP-6617), 87' Wpb Repair Locker Inventory, 17 Nov 2016

Coast Guard Technical Publication 7831 (TP-7831), Strobe Lights - Model 371dst, 04 Oct 2016

Coast Guard Technical Publication 9051 (TP-9051), Fire Alarm Control Panel - Nfs-320/e/c And Lcd2- 80, 23 Feb 2017

Coast Guard Technical Publication 9074 (TP-9074), P-100 (l100n) Portable Pump Unit - Model 2be10ydn (rev. A), 18 Aug 2015

Coast Guard Technical Publication 9111 (TP-9111), Battle Lantern, Conversion Kit For Seacoast, Pioneer & Jay Moulding Manufactures, 03 Mar 2016

Coast Guard Technical Publication 9114 (TP-9114), Motor Controllers (87’ Wpb), 10 Mar 2016

Coast Guard Technical Publication S6226-NM-MMC-010 (TP-S6226-NM-MMC-010), P-100 (l100ae & L100ee) Portable Pump Unit (revision 1) - Model 2be10ydn, 01 Jan 2002

OTHER REFERENCES

87’ WPB USCGC BRANT Post-Fire Damage Assessment Electrical Distribution System, 14NOV2017

Marked up Coast Guard Drawing depicting intended ventilation system renewal, 30NOV2017

Marked up Coast Guard Drawing depicting intended structural component replacement 30NOV2017

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-PRF-24635, Coating Systems, Weather-Resistant, Exterior Use

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement

Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating Prior to Recoating

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation xi (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 Y Exhaust Fan NSN: 4140-01-598-0425 1 ea. $2223.72

1 N ***Pyro Locker PN: 1073455 1 ea. $4000.00

3 N Various Joiner Panels (Does not include hardware or doors)

Various 24 ea. $100,000.00

5 N Port Side Aft Window NSN: 2090-21-914-8549 2 ea. $2401.13

5 N Aft Window, Outboard, Port Side

NSN: 2090-21-914-9450 1 ea. $2586.29

7 N Soft Patch Kit NSN: 8040-01-601-2062 1 ea. $1026.04

7 N Clamp, Synchro NSN: 5340-01-568-6899 P/N: 024-007000

6 ea $75.35

7 N Clamp, Synchro NSN: 5340-01-590-8152 P/N: 024-009000

3 ea $49.59

7 N Clamp, Synchro NSN: 5340-01-593-2913 P/N: 024-001200

2 ea $274.04

7 N Sealing Compound NSN: 8030-01-593-2919 P/N: 042-023000

3 ea $161.20

9 N Cable, Power, Electrical

(Control Cable)

NSN:6145-01-543-7851 1 ea. $160.00

9 N Power Cable, Direct Current

NSN: 5995-01-543-8991 1 ea. $120.00

9 N Voice Privacy Cable NSN: 5995-01-653-4358 1 ea. $295.00

9 N Power Supply NSN: 6130-01-521-5755 1 ea. $717.78

9 N Micom3t Hf Xcvr NSN: 5820-01-542-4791 1 ea. $5737.04

9 Y Secure Comms Conn, DB-25 Backshell

NSN: 5935-01-388-0078 1 ea. $4.50

9 N Secure Comms Conn, DB-25 Female

NSN: 5935-01-284-2870 1 ea. $8.13

9 Y Comm Security Module, DVP-200

NSN: 5810-01-642-0138 1 ea. $6,927.46

9 N Power Supply (UPS) NSN: 6130-01-439-6494 1 ea. $462.77

9 N Talkback Speaker W/ Pushbutton

NSN: 5965- 01-564-6190 1 ea. $926.43

18 N Anti-fatigue matting (556 cushion ease solid 3’ x 3’

NSN: 7220-01-598-6144 15 ea. $45.15

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xii (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the timeline specified in the requirements section of the below listed work item.

Work Item

Title

9 Electrical Components, Repair xiii (Rev-1)

PRINCIPAL CHARACTERISTICS

87' WPB

PHYSICAL

Length overall 87' Length between perpendiculars 81' 7" Depth 10' 11" Maximum beam 19.4' Draft, mean to design waterline 5' 9" Height of highest projection 50.2' Full load displacement 93.5 long tons Minimum operating displacement 83.9 long tons Displacement, light ship 77.9 long tons Framing Longitudinal Bulkheads Four watertight bulkheads located below the Main Deck Anchor 40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset

HULL

Hull/main weatherdeck material ABS Grade AH 36 Superstructure 5086 Aluminum

MACHINERY

Main propulsion Two MTU 8V396TE94, sequential turbo-charged diesels Reduction gears Two ZF Type BW 255 Propulsion shaft Two AQUAMET 22, 101.6mm Shaft diameter 4" Shaft seal Two John Crane mechanical seals Shaft bearing, intermediate Thordon Elastomeric Bearing Shaft bearing, aft Thordon Elastomeric Bearing Number of propellers 2 Number of blades 5 Diameter of propeller 1040mm Pitch 1230 mm fixed Shaft RPM 828 Rudders Two 316L Stainless Steel Ship's service generators Two Man Model D08241F01 diesel with Stanford 60KW Generator

TANK CAPACITIES

3-9-1-f (fuel oil) 1402 gal 3-9-2-f (fuel oil) 1402 gal 3-12-2-f (waste oil) 86 gal 3-12-1-f (oily water) 86 gal 3-7-0-q (sewage collection) 352 gal 3-7-1-q (grey water) 52 gal 3-12-1-w (fresh water) 200 gal 3-12-2-w (fresh water) 200 gal

00000_0917_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine

979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here