ES-6_Brochure.pdf

ES-6SS-energy®

Encapsulated Rotary Screw Air Compressors 4-7 kW � 5-10 Horsepower

� Simple

� Compact

� Reliable

� Lower maintenance costs

� Quiet

Sullair Leadership

Since 1965, Sullair has been recognized around the world as an innovator and a leader in rotary screw compression and vacuum technology.

For more than 40 years, Sullair has designed and manufactured its own rotors and air end assemblies at the corporate headquarters in Michigan City, Indiana.

The award-winning rotary screw design sets the industry standards and delivers the quality and reliability one expects from a leader.

Sullair Technology

Utilizing the most modern technologies, equipment and advanced manufacturing techniques, Sullair designs, manufactures, assembles, and tests the most innovative compressed air and vacuum products in the industry.

Sullair products are known around the world for their universally applicable design, outstanding craftsmanship and superior quality.

Sullair’s Statistical Process Control

Sullair’s Statistical Process Control (SPC) system monitors rotor quality standards to assure consistent compressor and vacuum performance.

Sullair’s Commitment to Innovation

Underlying Sullair’s leadership is a dedication to excellence and a commitment to innovation. Sullair is constantly exploring new ideas and seeking new ways to meet industry’s need for increasingly energy efficient compressed air and vacuum solutions.

Sullair Capabilities

Sullair Stationary Air Power Systems

Air Compressor Life Cycle Costs

According to Best Practices for Compressed Air Systems, Compressed Air Challenge, Second Edition, 2007, energy costs now represent 82% of the total operating expenses. Energy savings from Sullair SS-energy® compressors can significantly reduce life cycle costs.

The Sullair SS-energy® compressors significantly reduce operating and energy costs over the entire compressor life cycle. Contributing to the energy savings are:

• Sullair’s proven air end with the low restriction inlet valve

• High efficiency fan

• Low pressure drop air-fluid separation system to prevent energy loss

Sullair designs deliver cost savings for the life of the product. Improved air filtration translates into:

• Extended separator life

• Improved fluid filter life

• Less lubricant contamination

To reduce fluid disposal costs, we offer our biodegradable Sullube™

8000-hour fluid, or 24KT™, a long-life fluid that never needs changing.

Sullair Reduces Your Life-Cycle Costs

Equipment

Maintenance

Electricity

The Sullair ES-6 is a complete

Performance Air System for small horsepower applications that includes a Sullair encapsulated compressor, Sullair dryer, Sullair filter, and 80 gallon or 120 gallon storage tank.

Note: The compressor enclosure, dryer, filter, and receiver are optional.

Sullair offers total compressed air systems to help compressed air users reduce energy costs and improve productivity by analyzing, managing and controlling their compressed air systems.

Sullair’s air systems include: plant air audits, energy efficient products, compressed air system controls, equipment to monitor and manage systems, air distribution products, and after-purchase support.

Each component of the system is carefully matched for capacity and pressure to provide maximum performance and energy efficiency.

A total Sullair system provides the user with an air quality guarantee.

Simple, Compact Design

Sullair encapsulated compressors utilize design simplicity to provide exceptional reliability and extremely low maintenance. Designed with a smaller footprint and 40% fewer parts than conventional models, these compact machines redefine industry standards for continuous duty compressors in the 5 to 10 horsepower range.

Rotary Screw Reliability

These SS-energy® encapsulated compressors use a single-stage rotary screw air end, featuring Sullair’s patented E-Profile rotors and rugged bearing design.

Lower Maintenance Costs

Thanks to a simplified design that uses fewer parts and connections, the

SS-energy® compressors require only minimum routine maintenance.

Broad Operating Range

ES-6 compressors are available in 5 to 10 horsepower, with capacities from 13 to 36 acfm and pressure ratings of 125 and 175 psig.

Superior Features and Benefits That Set Sullair Apart

Superior Package Design

• 40% fewer parts improve reliability

• Small footprint

• Designed for continuous duty

Optional Sound Enclosure

• Reduces sound levels to 68 dBA

• Lift out doors

Reliable Sullair Air End

• Patented E-profile rotor design

• Longer bearing life

Aftercooler / Oil Cooler

• Air-cooled

• Simplified access

• Easy cleaning

Starter

• Integrated full voltage starter

Sullair’s Versatile Control System

• Allows the compressor to run in modulation or load/no load operation

• Matches output to demand

• Stabilizes system pressure

• Extends package life

• Package instrumentation

Heavy-Duty Air Filter

• Protects premature failure of key components

• Extends separator, fluid filter and fluid life

Superior Features and Benefits That Set Sullair Apart

Select a Long-Life Fluid...

Sullube™ is Standard Factory Fill

• Five-year air end warranty

• Biodegradable

• One-year or 8000-hour service life

• Reduces fluid disposal costs

24KT™ is Optional

• Exclusive ten-year air end warranty

• Eliminates annual fluid changes

• Eliminates fluid disposal costs

Free fluid sampling and analysis program with either fluid.

Best Warranties in the Industry

Sullair’s Emerald Five-Year Warranty This unmatched warranty includes: the air end, motor, air-fluid receiver and cooler(s).

Sullair’s 24KT™Ten-Year Warranty This unprecedented warranty includes:

ten years on the air end, five years on the motor, air-fluid receiver and cooler(s).

Flange-Mounted Motor and Air End

• Provides positive alignment

• Optimizes bearing life of air end and motor

• Motor enclosure is Totally Enclosed Air Over (TEAO)

• Available voltages include 200V, 230V, 460V and 575V

Helical Design Drive Gears

• Reduces thrust load

• Increases bearing life

Bearing Fluid Reservoirs

• Ensures fluid is available at start-up

• Extends air end life

Multi-Stage Air-Fluid Separator

• Reduces fluid carryover to less than 2 ppm

• Lowers make-up fluid costs

• Separator element is easily replaced

Fluid Sight Glass

Spin-On Fiberglass Fluid Filter

• Aircraft-quality media provides better filtration

• Up to 20% more efficient than conventional paper elements

• Lengthens life of the compressor

• Filter service life is extended up to one year

Encapsulated Design

• Maintenance items are easy to replace

• Minimizes connections

Oil Drain Tube

ES-6 SS-energy® Performance Air System

The Sullair Dryer Features:

• Advanced 3-in-1 heat exchanger module

• Oversized demister separator

• Low pressure drop

• Environmentally compatible refrigerant

• Dew point indicator

• Easy drain access

• Single panel maintenance access

• 5-year dryer warranty (compressor, condenser and heat exchanger)

• 115V voltage

The Sullair Filter Features:

• High efficiency design using latest filter technology

• Removal of particles to 1.0 micron

• Removal of coalesced liquid water and lubricants

• Maximum remaining aerosol after filtration is 0.5 ppm @ 70°F

Features of the Receiver Tank Include:

• ASME and CRN approval

• 80- and 120-gallon tank availability

• Pressure relief and ball valve as standard

Compressed air is a vital source of energy for industry for applications such as manufacturing, instrumentation, and process equipment. To meet increasingly stringent air quality requirements, Sullair responds to your needs by developing a total compressed air package.

Clean, Dry Air is Essential

Quality air treatment — the removal of condensate and particulate — is essential. When cooled, vapor in compressed air will condense.

The removal of condensate and particulate is essential for quality air.

First, the air must be dry. Vapor in compressed air will condense when cooled. Without removing the condensate, moisture in the air stream can damage your total compressed air system, product, or process. To protect your plant air system and air-using equipment, particulate must be removed by filtration. Sullair filters will provide this protection and improve the quality of your product or process. Proper filtration will also reduce your compressed air energy costs.

The Sullair Solution

The solution is the Performance Air System. The System includes an ES-6 SS-energy® compressor, optional enclosure, Sullair Dryer, Sullair Filter, and receiver tank. We’ve taken the guesswork out of putting your System together. All components of the System have been perfectly matched and sized to provide maximum performance, without paying for more than you need. Plus, the Performance Air System is simple to install and, because of its small footprint, requires a minimum amount of floor space.

ES-6 Air Compressor Technical Specifications: 60 Hz

Compressor Performance:

Motor Capacity Full-Load Dryer Filter Models hp acfm Pressure (psig) Size Size

5H 5 17 125 SRS 25 SCF 40

5XH* 5 13 175 SRS 25 SCF 40

7.5H 7.5 28 125 SRS 35 SCF 40

7.5XH* 7.5 20 175 SRS 35 SCF 40

10H 10 36 125 SRS 50 SCF 65

10XH* 10 30 175 SRS 50 SCF 65

Dimensions and Weights:

Customer Length Width Height Weight dBA Models Connection in in in lbs Rating*

ES-6 5H/XH

Open 1/2” NPT 29.5 25.5 22.8 230 80 Enclosed 3/4” NPT 44.0 28.0 28.0 400 68 Open Tankmount 80 gal 1-1/4” NPT 64.5 26.5 50.0 560 80 Open Tankmount 120 gal 1-1/4” NPT 67.0 27.0 54.0 650 80 Enclosed Tankmount 80 gal 1-1/4” NPT 66.0 28.0 52.5 710 68 Enclosed Tankmount 120 gal 1-1/4” NPT 68.0 28.0 56.5 800 68 Open Tankmount 80 gal with Dryer/Filter 3/4” NPT 69.5 26.5 50.0 640 80 Open Tankmount 120 gal with Dryer/Filter 3/4” NPT 71.0 27.0 54.0 730 80 Enclosed Tankmount 80 gal with Dryer/Filter 3/4” NPT 71.0 28.0 52.5 810 68 Enclosed Tankmount 120 gal with Dryer/Filter 3/4” NPT 72.0 28.0 56.5 900 68

ES-6 7.5 H/XH

Open 1/2” NPT 31.5 25.5 22.8 270 82 Enclosed 3/4” NPT 44.0 28.0 28.0 440 69 Open Tankmount 80 gal 1-1/4” NPT 64.5 26.5 50.0 600 82 Open Tankmount 120 gal 1-1/4” NPT 67.0 27.0 54.0 690 82 Enclosed Tankmount 80 gal 1-1/4” NPT 66.0 28.0 52.5 750 69 Enclosed Tankmount 120 gal 1-1/4” NPT 68.0 28.0 56.5 840 69 Open Tankmount 80 gal with Dryer/Filter 3/4” NPT 69.5 26.5 50.0 680 82 Open Tankmount 120 gal with Dryer/Filter 3/4” NPT 71.0 27.0 54.0 770 82 Enclosed Tankmount 80 gal with Dryer/Filter 3/4” NPT 71.0 28.0 52.5 850 69 Enclosed Tankmount 120 gal with Dryer/Filter 3/4” NPT 72.0 28.0 56.5 930 69

ES-6 10 H/XH

Open 1/2” NPT 31.5 25.5 22.8 280 85 Enclosed 3/4” NPT 44.0 28.0 28.0 450 70 Open Tankmount 80 gal 1-1/4” NPT 64.5 26.5 50.0 610 85 Open Tankmount 120 gal 1-1/4” NPT 67.0 27.0 54.0 700 85 Enclosed Tankmount 80 gal 1-1/4” NPT 66.0 28.0 52.5 760 70 Enclosed Tankmount 120 gal 1-1/4” NPT 68.0 28.0 56.5 850 70 Open Tankmount 80 gal with Dryer/Filter 3/4” NPT 69.5 26.5 50.0 690 85 Open Tankmount 120 gal with Dryer/Filter 3/4” NPT 71.0 27.0 54.0 780 85 Enclosed Tankmount 80 gal with Dryer/Filter 3/4” NPT 71.0 28.0 52.5 860 70 Enclosed Tankmount 120 gal with Dryer/Filter 3/4” NPT 72.0 28.0 56.5 940 70

*“XH” Models not available with 24KT.

*At 1 meter.

Sullair Corporation 3700 East Michigan Boulevard, Michigan City, IN 46360 Telephone: 1-219-879-5451 www.sullair.com

Sullair Corporation is a subsidiary of Hamilton Sundstrand Corporation, a United Technologies Company. (NYSE: UTX) © Copyright 2011 Sullair Corporation. All rights reserved.

The color green is a registered trademark of Sullair Corporation.

Specifications subject to change without notice.

LS01E 1101R5

The paper used in printing this literature was manufactured using recycled fiber, either pre-consumer or post-consumer waste, therefore less harmful to the environment because less virgin fiber is used, thereby reducing tree harvesting, water usage, energy consumption, emission of greenhouse gases and pollution.

Sullair offers air systems to help compressed air users reduce their energy costs and improve their productivity by analyzing, managing and controlling total compressed air systems. Information on the compressed air system tailored to your specific needs can be obtained by contacting your local Sullair Distributor. To acquire local distributor contact information visit us online at www.sullair.com or call 219-879-5451.

Sullair Supplies Compressed Air Systems

For the lowest total cost of ownership, Sullair provides an air system designed to lower operating cost, improve reliability and maximize return on investment.