6130-01-599-9227_RD.pdf
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- Attached to
- POWER SUPPLY Federal contract opportunity
- Solicitation number
- 70Z08025QCV202
About this file
This is an Overhaul Description document for an Uninterruptible Power Supply (UPS) used on a 154' Fast Response Cutter, with National Stock Number 6130-01-599-9227 and Part Number UPS1-2.4K-1G-SRNDTI-LS2E. The document outlines comprehensive requirements for a complete overhaul of the power supply, including detailed preliminary inspection, repair, and restoration processes. Key specifications mandate that the overhaul must restore the power supply to a condition equal to a new NOVA Power Solutions Inc. unit, using only new Original Equipment Manufacturer (OEM) parts, with no reclaimed or aftermarket components permitted.
The solicitation is issued by the U.S. Coast Guard Surface Forces Logistics Center (SFLC) under Solicitation Number 70Z08025QCV202, seeking quotes for overhauling 10 units. The estimated cost for each unit is $3,850, with quotes due by 6/20/25 at 0900 AM EDT. Recommended repair sources include Clary Corporation in Monrovia, CA and Aeronautical Instrument & Radio Co. in Lodi, NJ. The contractor must provide a detailed inspection and repair plan, submit a final test report, and offer a 90-day warranty against defects after installation, with the total warranty period extending up to one year after delivery. Packaging, preservation, and marking requirements are extensively detailed, with specific instructions for shipping and documentation.
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| File | Type | Posted |
|---|---|---|
| Mil-Std 2073.pdf |
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Text version
OVERHAUL DESCRIPTION
FOR OFFICIAL USE ONLY
ITEM NAME POWER SUPPLY,UNINTERRUPTIBLE
STOCK NUMBER 6130-01-599-9227
PART NUMBER UPS1-2.4K-1G-SRNDTI-LS2E
USED ON 154' FAST RESPONSE CUTTER
Items as received by the contractor must be complete and of the proper cited part number. Discrepancies shall be reported to the Coast Guard Contracting Officer.
OVERHAUL REQUIREMENTS:
PRELIMINARY INSPECTION REQUIREMENTS
The Contractor shall disassemble, clean and inspect the Power Supply to obtain the overall condition and determine the estimated cost of overhaul. A detailed report and repair plan including material, labor, overhaul, testing, preservation, packaging, packing, marking, bar-coding and crate repair or replacement costs shall be submitted to the Contracting Officer for approval.
Overhaul is intended to restore the Power Supply to a condition that is equal to that of a new NOVA Power Solutions Inc. UPS1-2.4K-1G-SRNDTI-LS2E Power Supply. No further work shall be accomplished until the report is approved in writing by the Contracting Officer.
The inspection report and repair plan shall consist of, as a minimum, the following information:
1. Date of Inspection
2. Identification of Power Supply by serial number, part number and stock number.
3. Condition of shipping carton and any cost of repair or replacement.
4. A list of parts and materials recommended for replacement with individual pricing.
5. Cost of overhaul labor broke down by number of hours and hourly rate.
6. Comments if any pertaining to unusual observations during inspection and disassembly.
OVERHAUL REQUIREMENTS
Overhaul - The Power Supply shall be overhauled to a condition, which shall restore the operating and performance characteristics to the "original" design and technical specifications. Overhaul shall be performed in accordance with Clary Corporation specifications and standards, which are proprietary to Clary Corporation.
Replacement Parts - All replacement parts used for this specification shall be new Original Equipment Manufacturer (OEM) parts. Reclaimed, recycled or aftermarket parts are not acceptable and shall not be used. The overhaul facility or any sub-contractors shall not manufacture parts to be used on overhauled assemblies. Parts not normally manufactured by the OEM such as seals, ball / roller type bearings, gaskets etc. shall be equal to the quality of such parts originally installed by the OEM, but are not required to be supplied by the OEM.
Final Inspection and Test Report - A detailed final inspection and test report shall be submitted to the Contracting officer for approval. A copy shall also be packed with the inspected and tested Power Supply. The inspection and test report shall contain the following information as a minimum:
1. Contractor name, address and telephone number.
2. Contract number and delivery order number as applicable.
3. Power Supply model & serial number.
4. Date of test
5. Description and results of each inspection and test conducted.
6. Name of person conducting the inspecting and testing.
7. Test equipment if used, nomenclature, serial number, and calibration date.
Assembly - The Power Supply shall be delivered to the Coast Guard complete and ready for installation. The Contractor shall preserve, package, pack, mark and bar-code each Power Supply in accordance with this overhaul description.
Warranty - The Power Supply is being overhauled as a "system stock" item and will be put into inventory. NOT FOR IMMEDIATE INSTALLATION. Contractor must guarantee item against defects that lead to failure for 90 days after installation for a period of up to one (1) year after delivery to the Coast Guard.
PRESERVATION, PACKAGING, PACKING, MARKING AND BAR-CODING
Preservation - The Power Supply shall be preserved for protection against deterioration for a period of up to one (1) year.
Packaging and Packing - Each Power Supply shall be packaged individually in a carton capable of providing maximum protection from damage during long term warehouse storage and multiple commercial shipments. Each Power Supply shall be packed in such a manor as to prevent movement and damage.
Marking - The marking described herein shall be placed on the longest two sides of each box (on opposite ends). All markings shall be done via machine-made stencils where applicable. The lettering shall be at least 1/2" high, in permanent black print lettering on a painted white background.
NOTE: ALL PREVIOUS MARKINGS AND / OR QUALITY ASSURANCE DECALS SHALL BE
COMPLETELY REMOVED FROM THE SHIPPING CONTAINER PRIOR TO THE APPLICATION OF
ANY NEW MARKINGS.
NATIONAL STOCK NUMBER: 6130-01-599-9227
ITEM NAME: Power Supply
PART NUMBER: UPS1-2.4K-1G-SRNDTI-LS2E
CONTRACT NUMBER: SEE CONTRACT
SERIAL NUMBER:
THE FOLLOWING STATEMENT SHALL BE ON THE CONTAINER: COAST GUARD SFLC, MATERIAL
CONDITION "A", 1 EA
Coast Guard Acceptance - Acceptance will be made at destination by a government representative. Acceptance will be contingent upon representative's verification of no damage in transit, correctness and completeness of order and Contractor's conformance to preservation, packaging, packing, marking and bar-coding requirements.
RECOMMENDED SOURCE
SHELF LIFE CD 0
PRELIMINARY INSPECTION REQUIREMENTS
The Contractor shall disassemble, clean and inspect the Power Supply to obtain the overall condition and determine the estimated cost of overhaul. A detailed report and repair plan including material, labor, overhaul, testing, preservation, packaging, packing, marking, bar-coding and crate repair or replacement costs shall be submitted to the Contracting Officer for approval.
Overhaul is intended to restore the Power Supply to a condition that is equal to that of a new NOVA Power Solutions Inc. UPS1-2.4K-1G-SRNDTI-LS2E Power Supply. No further work shall be accomplished until the report is approved in writing by the Contracting Officer.
The inspection report and repair plan shall consist of, as a minimum, the following information:
1. Date of Inspection
2. Identification of Power Supply by serial number, part number and stock number.
3. Condition of shipping carton and any cost of repair or replacement.
4. A list of parts and materials recommended for replacement with individual pricing.
5. Cost of overhaul labor broke down by number of hours and hourly rate.
6. Comments if any pertaining to unusual observations during inspection and disassembly.
OVERHAUL REQUIREMENTS
Overhaul - The Power Supply shall be overhauled to a condition, which shall restore the operating and performance characteristics to the "original" design and technical specifications. Overhaul shall be performed in accordance with Clary Corporation specifications and standards, which are proprietary to Clary Corporation.
Replacement Parts - All replacement parts used for this specification shall be new Original Equipment Manufacturer (OEM) parts. Reclaimed, recycled or aftermarket parts are not acceptable and shall not be used. The overhaul facility or any sub-contractors shall not manufacture parts to be used on overhauled assemblies. Parts not normally manufactured by the OEM such as seals, ball / roller type bearings, gaskets etc. shall be equal to the quality of such parts originally installed by the OEM, but are not required to be supplied by the OEM.
Final Inspection and Test Report - A detailed final inspection and test report shall be submitted to the Contracting officer for approval. A copy shall also be packed with the inspected and tested Power Supply. The inspection and test report shall contain the following information as a minimum:
1. Contractor name, address and telephone number.
2. Contract number and delivery order number as applicable.
3. Power Supply model & serial number.
4. Date of test
5. Description and results of each inspection and test conducted.
6. Name of person conducting the inspecting and testing.
7. Test equipment if used, nomenclature, serial number, and calibration date.
Assembly - The Power Supply shall be delivered to the Coast Guard complete and ready for installation. The Contractor shall preserve, package, pack, mark and bar-code each Power Supply in accordance with this overhaul description.
Warranty - The Power Supply is being overhauled as a "system stock" item and will be put into inventory. NOT FOR IMMEDIATE INSTALLATION. Contractor must guarantee item against defects that lead to failure for 90 days after installation for a period of up to one (1) year after delivery to the Coast Guard.
PRESERVATION, PACKAGING, PACKING, MARKING AND BAR-CODING
Preservation - The Power Supply shall be preserved for protection against deterioration for a period of up to one (1) year.
Packaging and Packing - Each Power Supply shall be packaged individually in a carton capable of providing maximum protection from damage during long term warehouse storage and multiple commercial shipments. Each Power Supply shall be packed in such a manor as to prevent movement and damage.
Marking - The marking described herein shall be placed on the longest two sides of each box (on opposite ends). All markings shall be done via machine-made stencils where applicable. The lettering shall be at least 1/2" high, in permanent black print lettering on a painted white background.
NOTE: ALL PREVIOUS MARKINGS AND / OR QUALITY ASSURANCE DECALS SHALL BE
COMPLETELY REMOVED FROM THE SHIPPING CONTAINER PRIOR TO THE APPLICATION OF
ANY NEW MARKINGS.
NATIONAL STOCK NUMBER: 6130-01-599-9227
ITEM NAME: Power Supply
PART NUMBER: UPS1-2.4K-1G-SRNDTI-LS2E
CONTRACT NUMBER: SEE CONTRACT
SERIAL NUMBER:
THE FOLLOWING STATEMENT SHALL BE ON THE CONTAINER: COAST GUARD SFLC, MATERIAL
CONDITION "A", 1 EA
Coast Guard Acceptance - Acceptance will be made at destination by a government representative. Acceptance will be contingent upon representative's verification of no damage in transit, correctness and completeness of order and Contractor's conformance to preservation, packaging, packing, marking and bar-coding requirements.
RECOMMENDED SOURCE
OVERHAUL DESCRIPTION
Name: Clary Corporation (OEM Repair Facility) Address: 150 E. Huntington Dr.
Monrovia, Ca. 91016 Phone: (626) 359-4486 POC: Cindi Griffith
Name: Aeronautical Inst. & Radio Co.
Address: 234 Garibaldi Ave Lodi, NJ 07644 Phone: (973) 473-0034 ext. 101 POC: Abigail Burke
Est. OIR: $ 350.00 Est. Repairs: $ 3,500.00 Total Estimated Cost each - $3,850.00
WARRANTY:
X A. Standard Manufacturer's Warranty
B. Item being repaired as an "onboard repair" or a "system stock" item and will be put into inventory. NOT FOR IMMEDIATE INSTALLATION.
Contractor must guarantee item against defects that lead to failure for days after installation for a period of up to two (2) years after delivery to Coast Guard.
GOVERNMENT ACCEPTANCE:
Acceptance will be made at destination by a Government representative.
Acceptance will be contingent upon the representative's verification of no damage in transit, correctness and completeness of order and contractor's conformance to preservation/packaging, packing and marking requirements.
PACKAGING AND MARKING FOR SHIPMENT:
X A. Each unit shall be packed individually in it's own wooden box which shall be capable of providing adequate protection to the item during multiple shipments. Mark each box in legible black print lettering with the following information:
NATIONAL STOCK NUMBER
ITEM NAME
PART NUMBER
GOVERNMENT ORDER NUMBER
6130-01-599-9227
POWER SUPPLY,UNINTERRUPTIBLE
UPS1-2.4K-1G-SRNDTI-LS2E
PRESERVATION / PACKAGING:
X A. Each unit shall be individually preserved and wrapped for protection against deterioration for a period of two (2) years minimum.
B. See Attachments
B. See Attachments
And the words: "Coast Guard SFLC Material, Condition "A"
RECOMMENDED SOURCES:
CLARY CORPORATION
150 E HUNTINGTON DR.
MONROVIA, CA. 91016
POC: CINDI GRIFFITH ***REPAIR CENTER***
(800) 442-5279, (626)-359-4486 EXT 226
(626) 359-4486 EXT 226
AERONAUTICAL INSTRUMENT & RADIO CO
234 GARIBALDI AVE
LODI, NJ 07644-2506
WWW.AIRCO-INTERNATIONAL.COM
ABURKE@AIRCO-INTERNATIONAL.COM
973-473-0034 EXT. 101
WRITTEN BY:
DATE :
WAYNE NICKEL
11 MAR 25
Cost Estimate for Overhaul NOT TO EXCEED: $3,850
File details come from the government source that posted it. Updated .