42750299 data.pdf

MATERIAL ORDERING DATA

IDN: N4523A 4275-0299

ICN: 38X9813119 KO: S01 KOI: 055

Manufacture and Design – The item furnished under this contract/purchase order must be dual certified to the requirement for (a) Type MIL-80S-3 of MIL-E-23765 Rev. B and MIL-E-23765/2 Rev. E and (b) Type ER80S-D2 of AWS A5.28/A5.28M, except as amplified or modified herein.

MIL-E-23765 Rev. B Paragraph 6.2 Ordering Data

A. ELECTRODES AND RODS- WELDING, BARE, SOLID AND ALLOY CORED; GENERAL

SPECIFICATION FOR, MIL-E-23765B, DATED 22 AUGUST 1985, INCLUDING AMENDMENT

1, DATED 15 SEPTEMBER 1989

B. TITLE, NUMBER AND DATE OF THE APPLICABLE DETAIL SPECIFICATION:

ELECTRODES AND RODS – WELDING, BARE, SOLID, OR ALLOY CORED; AND FLUXES,

LOW ALLOY STEEL, MIL-E-23765/2E, 22 APRIL 1994

C. TYPE required: 80S-3

FORM required: Form 3b - Electrode on large spool (12-in flange) Unit package type and weight: Spools, 12-inch, 25-35 lb.

SIZE required: .045 inch

D. First article test is not required.

E. Alloy identity testing of each electrode or rod after final marking is not required.

F. Length of rods required: N/A

G. Level A packaging and Level A packing is required per MIL-W-10430.

H. Special marking per the spec is required.

Additional Requirements:

*IF USED, plastic spools must not burn or must stop burning in accordance with procedures of ASTM D-635. Level of preservation and packing required and special packaging requirements other than those specified in the applicable appendix:

Flange and barrel material must be nonconductive, and of such construction to carry the net weight of specified electrode and retain stability under handling, shipment, storage, stowage, and use.

Awards will be made only for products, which are, at the time of contract award, qualified for inclusion in the qualified products list for MIL-E-23765 Type MIL-80S-3 filler material, whether or not such products have actually been so listed by that date.

MIL-E-23765/2E Paragraph 6.2 Ordering Data

A. The copper and phosphorus content should not be restricted.

B. Whether higher maximum yield strength is allowed: N/A

C. The required mechanical properties for type MIL-120s test welds, which have been stress-relieved: N/A

D. Time at the stress relief temperature: Per the requirements of Paragraph 3.4.1.

E. Whether type MIL-100s or MIL-120s weld metal test plates should be tested for conformance with stress-relieved requirements: N/A.

F. Which specific brand name electrode and flux combination(s) shall be used for conformance testing: N/A

G. Other base metal steel for use in testing in the stress-relieved condition, if required: Base metal allowed in MIL-E-23765/2E for MIL-80S-3 testing and in AWS A5.28/A5.28M for ER80S- D2 testing is acceptable.

H. A second test weldment is required for quality conformance testing in the as-welded condition that must meet the requirements of AWS A5.28/A5.28M ER80-D2 as indicated below.

I. Whether bags and drums shall be palletized for shipment: N/A.

J. Shielding gas required for GMAW shall be: Argon plus 5% CO2.

Additional Requirements:

In addition to chemical analysis and mechanical testing, radiography, class 1 acceptance per MIL-STD-2035 and magnetic particle inspection per MIL-STD-2035 is also required.

Specification for Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding, AWS A5.28/A5.28M, dated 13 September 2022 Ordering Data:

a) Quantity: 240 SPOOLS (~6100lb)

b) AWS specification: AWS A5.28/A5.28M

c) AWS classification: ER80S-D2

d) Supplemental designators if required: N/A

e) Diameter: 0.045-inch

f) Unit package Type and weight

a. Spool: 12-inch, 25-35lb

g) Certification and Testing

a. Lot classification: Class S2

b. Level of testing: Schedule J

h) Other requirements:

a. Shielding gas for as-welded test must be either: 100% CO2 or Argon/5-10% CO2.

b. Base metals allowed in MIL-E-23765/2E for MIL-80S-3 testing and in AWS A5.28/A5.28M for ER80S-D2 testing are acceptable for testing in the as-welded condition.

Prepared By: Danya Klabo

Code: 250.3