36C25220Q0007-003.pdf

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BOILER TESTING AND TUNING BASE PLUS 4 OYS Federal contract opportunity
Solicitation number
36C25220Q0007
Issued by
Department of Veterans Affairs Veterans Health Administration Veterans Integrated Service Network 12

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36C25220Q0007 ATTACHMENT A - INSPECTION CHECKLIST.pdf

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ATTACHMENT A – INSPECTION CHECKLIST

A BLOW DOWN SENSING LINES AND CALIBRATE TRANSMITTERS

1 Boiler Steam Flow Transmitters. Rosemount 1151DP (3 Each). ☐ 2 Boiler Drum Level Transmitters. Rosemount 1151DP (3each), ☐

3 Feedwater Header pressure Transmitter AZBIL AT9000. ☐

4 Boiler stack Temperature Transmitters. Pyromation Model 401- 785-3620F-00

5 Plant Master Header pressure transmitter Rosemount 1151GP ☐

6 DA Tank level transmitter Rosemount 1151 DP ☐

7 DA Tank Overflow transmitter Rosemount 1151 DP ☐

8 Condensate Tank Level Transmitter Rosemount 1151DP ☐

9 Condensate Header Pressure transmitter Rosemount 1151GP ☐

10 In-Plant steam flow transmitter Rosemount 1151 DP ☐

11 Hospital Steam Flow Transmitter Rosemount 1151 DP ☐

12 Shops Steam flow Transmitter Rosemount 1151 DP ☐

13 Steam Reducing Station header pressure transmitter Rosemount 1151DP

14 DA tank pressure transmitter Rosemount 1151GP ☐

15 Pressure and flow transmitters on Vaporizers ☐

B TEST THE OPERATION AND CALIBRATE THE FOLLOWING:

1 Boiler Stack Gas Oxygen analyzers. Yokogawa ZR402G 3 each ☐

2 Boiler Oxygen Trim Siemens 353 controller/ Jordan SM-1730 Drive. One unit per boiler

3 Boiler Jackshaft Controls Siemens 353 / Jordan SM-1730 Drive One Unit per boiler

4 Feed Water Control valve, Optimux EXL valve with Yamatake positioner Model # HPP3500 SUP. One per Boiler

5 DA Tank Level Control Valve, Optimux EXL Valve with Yamatake Positioner. Model HPP 3500 SVP

6 DA Tank Pressure Control Valve, Optimux EXL Valve with Yamatake positioner, model HPP3500 SUP

7 DA Tank Overflow control valve, Optimux EXL Valve with Yamatake positioner. Model HPP3500 SUP

8 Condensate Tank Raw Water Make-up Valve, Optimux EXL Valve with Yamatake Positioner, Model HPP3500SUP

9 Condensate Tank Soft water make-up Valve, Optimux EXL valve with Yamatake Positioner, Model HPP3500SVP

10 Winter Pressure Reducing Valve 6”, Optimux EXL valve with Yamatake Positioner. Model HPP3000SVP

11 Summer Pressure Reducing Valve 4”, Optimux EXL Valve with Yamatake Positioner. Model HPP3000SVP

12 Vaporizer Aqua-stats. Perform annual calibration of all devices ☐

13 Chessel Chart Recorders with multi pens. Service and calibrate each unit. There are 5 units in service.

14 Boiler Draft Gauges for windbox pressure. Calibrate at each tune period.

15 All control valves are operated using Siemens 353 controllers.

Ensure each unit functions properly and calibrate.

C Test and Tune Boiler Burners using Natural Gas and Propane

1 Using a Calibrated stack gas analyzer, Combustion tune each boiler on Natural Gas at 5% intervals to ensure sufficient excess air throughout the firing range. Boilers are equipped with COHEN Gas Valves. Record boiler Data at all intervals (Stack Temp, % rate, O2, Steam Flow, Draft Gauge readings, etc.)

2 Using a Calibrated stack gas analyzer, Check the tuning of each boiler on the back up fuel supply (Propane) to ensure sufficient excess air throughout the firing range. Typically, at 20% intervals. Record all Data

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