2930-12-408-5714_RD.pdf

This document is an Overhaul Description for Housing, Coolant Pump, and Engine components used on Main Diesel Engines. The item is identified by Stock Number 2930-12-408-5714, Part Number EX5492020040, and is designated for Coast Guard contracting purposes. The contractor must receive items that are complete and match the proper cited part number, with any discrepancies reported to the Coast Guard Contracting Officer.

The overhaul requirements specify that contractors must disassemble, clean, and inspect coolant pumps to determine overall condition and estimated overhaul costs. A detailed inspection report and repair plan must be submitted for Coast Guard Contracting Officer approval before further work proceeds. The inspection report must include contractor name, inspection date, pump identification by serial and part numbers, crate condition and repair costs, replacement parts list with individual pricing, labor costs broken down by hours and hourly rate, and any unusual observations. The overhaul shall restore pumps to a "Service Ready A" condition meeting original equipment manufacturer specifications, using only new OEM replacement parts. Following overhaul, standard production tests and inspections must be performed with certifications provided. Pumps must be coated per IAW requirements, calibrated to national standards, and delivered fully assembled. Standard manufacturer warranty applies. Preservation requirements mandate appropriate preservative for two-year protection against rust and corrosion. Packaging requires individual placement in wooden crates with corrosion-resistant fasteners, and marking must be applied via machine-made stencils with 1/2" black lettering on white background. All previous markings must be removed from reusable containers. The recommended sources identified are Stewart & Stevenson FDDA LLC and Pacific Power Group, LLC, with estimated costs of $2,512.13 per unit and total estimated program cost of $10,048.50 for four units.