EEW_infrastructure_SOW_v2.1.docx

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Construction - Earthquake Early Warning (EEW) Syst Federal contract opportunity
Solicitation number
140G0318R0004
Issued by
Department of the Interior US Geological Survey

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Statement of Work

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Earthquake Early Warning (EEW) System Site Infrastructure Construction – Statement of Work

Project Summary

The U.S. Geological Survey (USGS) has a requirement for a contractor to build the site infrastructure for up to fifty-eight (58) seismic stations throughout Northern and Central California, which will be used as part of the Earthquake Early Warning (EEW) system. The project scope includes the installation of the equipment vaults, DC power system (including solar array), grounding system, telemetry infrastructure, and drainage system that comprises a seismic station. Skills necessary include demolition, excavation, concrete, electrical (specifically DC and solar), general construction, and landscaping/site restoration.

Appendix A is the master list of sites, currently eighty-five (85), from which the USGS will select up to fifty-eight (58) sites to be built. USGS reserves the right to change appendix A within the general scope of this effort in terms of geography and work requirements, but in no event will more than 58 sites actually be built. Selection of sites to be built depends on permits and access issues which are currently being worked by the USGS.

There will be a rolling period of performance. Upon contract award, and by the end of each month thereafter until the end of January 2019, the USGS will provide the contractor with a list of sites that are shovel ready. Each list must be completed within ninety (90) days of delivery to the contractor. The last list must be completed by the end of April 2019. The contractor will otherwise have wide discretion in scheduling work, subject to any specific limitations discussed herein.

In the event that less than 58 sites are built, the remaining quantity of sites will be deleted from this effort and the contract price reduced by 1/58 for each site not built.

Notes and Responsibilities

1) [Schedule] The Infrastructure Contractor shall provide the USGS with a timeline of work to be completed and weekly updates on progress throughout the project.

2) [Transportation] The Infrastructure Contractor shall provide transportation to and from the job site for personnel, materials, and equipment needed for fabrication and installation, and debris disposal.

3) [Purchasing] The Infrastructure Contractor will provide all of the needed parts for installation of seismic stations. The USGS provides the Infrastructure Contractor with a parts list and installation diagrams in Appendices A and B. Some additional materials will be needed for site completion that will not be explicitly listed on the parts list, such as nuts and bolts, zip ties, spade and ring lugs, etc. Adhere to the specific part numbers for items in the Bill of Materials; if the contractor cannot find the specific part, notify the USGS lead to discuss alternatives. The USGS will provide the following items: solar mounting pipes, (not antenna pipes), battery/radio enclosures, and instrument enclosures. It is the Infrastructure Contractor’s responsibility to pick these items up at the USGS warehouse in Menlo Park.

4) [Hardware] All nuts, bolts, screws, and associated hardware shall be either stainless steel or galvanized. If not specified, check with USGS lead.

5) [Training] All laborers must visit a seismic station with USGS staff to develop an understanding of what is required to install a seismic station. Additionally, any other required training must be completed before arriving at applicable sites.

6) [Declare crew contact] Each crew must declare a lead contact. It will be the lead contact's responsibility to coordinate with USGS staff and relay any scheduling, site information, etc. to all laborers on the crew. The lead contact must be on-site at all times during installation. The lead contact must possess and regularly consult the Scope of Work and Installation Guidelines documents. The lead contact must not be the employer.

7) [Scheduling] Crew contacts and general contractors will work with USGS staff to plan installation schedules. Installation work will be scheduled regionally when possible to promote efficiency.

8) [Work Hours] Some sites may have restrictions imposed by the landowner that limit work hours. Consult Appendix A.2 for details.

9) [Equipment checklist] Each crew must develop an appropriate equipment checklist and provide USGS staff with copies before the commencement of work. Before departing for installation work the crew must review their equipment checklist to ensure sufficient supply. If a crew arrives at a site with insufficient supplies all crewmembers must clean-up appropriately, leave the site, and prepare to return at a later date.

10) [Overnight Storage of Materials and Equipment] Crews shall check with the USGS lead for each site to determine what materials, equipment, and vehicles can be left overnight at the site.

11) [Site meet] For each crew’s first visit to their first and second site, they must meet a USGS staff member at a predetermined off-site location to discuss site rules and access. They will follow USGS staff to the site and then discuss the site layout and duties when on site. No parties may access a site their first time without first participating in a site meet. After the first 2 joint site visits, the USGS Lead will decide if further site training is necessary. If no more joint site visits are deemed necessary, then the Infrastructure Contractor will be responsible for their actions while accessing the next sites. The USGS Lead should be consulted to ensure access has been granted by the landowner.

12) [Site Access Rules] When the contractor reaches the point at which they enter private property, several rules must be followed while working on the premises. Be aware that additional rules may be required by the landowner (see Appendix A.1, Special Considerations).

a. When required, make sure the USGS Lead makes contact with the landowner or manager 24 hours prior to entering their property.

b. Enter and exit the property by the same route every time. Do not wander off course.

c. Always leave gates as you find them, unless instructed to do otherwise. For example, if a gate is locked when you arrive, lock it behind you.

d. Use 4WD on unimproved dirt roads at all times, if available.

e. Do not drive on unimproved dirt roads within 24 hours of 0.1” of rain or more.

f. All vehicle drivers must have valid state drivers’ licenses.

13) [Environmental] 1) If at any time while working on the site the contractor digs up or discovers any foreign objects, work at the job site must stop immediately and the contractor must call the USGS lead. Foreign objects include bones, artifacts, historical items, buried pipes or wires, evidence of a historical site, and any other similar items. 2) Any piece of equipment the contractor brings to the work site should be as devoid as possible of foreign materials (e.g. dirt from another project) or possible invasive species (e.g. plants stuck to the undercarriage of a truck). Remove those items before arriving on the property, and remove new debris before leaving the property.

14) [Remove existing infrastructure] Unless instructed otherwise, pull up old vault(s); remove antenna mount(s); remove all cabling; dispose of all materials and trash except the following items: VCO, radio transmitter, sum amp, and sensor (with cable—do not cut the cable). Return these items to USGS when convenient. Restore the area to a natural state that closely mimics the current conditions.

15) [Site preparation] USGS staff will mark locations of battery/radio and instrument enclosures prior to or the day of the contractor’s first visit. Contractor shall notify Underground Service Alert as necessary. USGS will also mark the location of any other unusual site features, such as trees and plants to avoid, and/or additional components to install, such as fencing.

16) [Safety]

a. BE FIRE CONSCIOUS. Wild fires can easily be started any time of year. The Infrastructure Contractor crew shall have available at least two (2) fire extinguishers at all times and all crew members shall know where they are and how to use them.

b. Absolutely NO smoking while on site unless you are inside your vehicle. Cigarette butts must be extinguished and stored within the vehicle.

c. Use all appropriate Personal Protective Equipment and safety practices at the job site.

d. Do not disturb the wildlife and plant life (outside of the site footprint) while on private property. Do not disturb grazing animals.

17) [Documentation] Photograph all specified installation actions (see Appendix C for a complete list), particularly including conduit trench, ground ring, and concrete forms (before concrete is poured). Where depth or length is specified, photograph measuring tape showing required measurement.

18) [Excavation] Some sites may not allow for heavy equipment and may require all excavation be done by hand. Consult site list in Appendix A.1 for site-specific requirements.

19) [Finish] Ensure site is free of trash, microtrash, debris, rubble or other foreign or objectionable material. Rake area to level out any ruts or berms and restore a natural appearance to the site.

Work Requirements

1) Preparation

a) Remove weeds, grass, and small brush (up to 3ft tall and diameter) from the footprint of the new or upgraded site.

b) Unless otherwise instructed, remove and properly dispose of all existing seismic infrastructure at the work site. Consult with the USGS lead to understand if there are any portions of the existing site to not remove.

c) It is the infrastructure contractor’s responsibility to contact Underground Service Alert if required.

2) Construction

The infrastructure consists of six main components: battery/radio enclosure; instrument enclosure; DC power system (including solar panel(s), solar mounting brackets, solar controllers, batteries, surge protection device (SPD), and associated cabling); grounding system (including ground rod, ground wires, bus bars, and a ground ring); telemetry system (including antenna, coaxial cables, and SPD); and drainage system. The enclosures shall be placed according to locations marked by the USGS lead prior to installation. Appendix B.1 shows an overview of a typical site. Appendices B.2-10 includes diagrams that detail the installation procedures and specific materials used.

a) [Battery/Radio Enclosure]

i. Dig an appropriately sized hole to fit a 2x6 concrete form with a nominally flat bottom. The top of the battery/radio enclosure form should be level in all directions and sits at grade. The orientation of the rectangular hole should be east-west so that the solar pole is mounted on the south face of the hole/box. If not possible, consult with the USGS lead.

ii. Use one steel mesh reinforcing mat. Center the mat top to bottom and side to side in the form, making sure that nowhere the steel extends to daylight.

iii. Use a reproducible template/jig to set bolts in place at specified points (See Appendix B.2). These bolts will be used to attach the enclosure and solar mounts.

iv. Pour concrete. Use a high-early-strength concrete such as Quikrete5000.

v. Use a trowel to smooth and flatten the top of the concrete.

vi. Let cure minimum 12 hours, longer if below 40 degrees F, before removing the forms and continuing work around the enclosure.

vii. Bolt the enclosure to the concrete pad.

viii. Install conduit connectors and conduit to the outside of the box.

ix. Install foam insulation.

x. Install latches and locks, and apply a “Do Not Disturb” sticker.

b) [Instrument Enclosure]

i. Dig an appropriately sized hole to fit a 2x6 concrete form with a nominally flat bottom. The top of the enclosure form should be level in all directions and sits approximately 14” below grade (not more than 16” and not less than 12”). The orientation of this hole should be east-west or north-south unless local terrain prevents it. Also, with this hole it is critical for the bottom of the hole to be undisturbed and not contain any loose soil. We recommend digging the last several inches by hand if possible to avoid disturbing the bottom of the hole. Remove any loose soil so that coupling between the concrete and dirt/rock is optimal.

ii. In each inside corner of the main hole, dig an additional 6” diameter hole (“pier”), 10” deep (total of 4 more holes).

iii. Use one steel mesh reinforcing mat. Center the mat top to bottom and side to side in the form, making sure that nowhere the steel extends to daylight. Using bailing wire, tie on 8” long J-bolts (or bent rebar) to the mesh such that the J-bolt dangles freely in the pier hole. Each J-bolt should have a nut and fender washer at the bottom (see Appendix B.3).

iv. Photograph the hole such that the USGS lead can sign off for compliance.

v. Pour concrete up to the level of the steel mesh. Use a high-early-strength concrete such as Quikrete5000. Make sure the concrete fills the piers and that the reinforcing J-bolt sits such that it is not touching the edges of the pier holes. The water-to-concrete mix is particularly important for this enclosure. Cracking (after curing) is not acceptable.

vi. Carefully set enclosure on steel mesh and concrete making sure it is centered in concrete forms and that the top is level.

vii. Continue pouring concrete until the form is filled. Make sure the inside is at the same level as the outside.

viii. Use a reproducible template/jig (provided by USGS) to set bolts in place at specified points while the concrete is still loose (different from the jig used in the Battery/Radio Enclosure). Vibrate the concrete to encourage the concrete to flow back around the jig bolts. Refer to Appendix B.3 and B.10 to identify the specified bolt sizes, lengths, and height above the jig to set the bolts. The jig should be adjusted such that it sits no more than 1/8” above the concrete. These bolts will be used to attach the sensors to the concrete pad. Tape over the exposed threads to keep them clean. They do not attach to the enclosure because the enclosure does not have a bottom.

ix. Use a trowel to smooth and flatten the top of the concrete. The inside should be particularly smooth and level.

x. Let cure minimum 12 hours, longer if below 40 degrees F, before removing the forms and continuing work around the enclosure.

xi. Install foam insulation.

xii. Drill 1.125” hole in top center of the box (matching hole in foam), cover hole with tape.

xiii. Install latches and locks, and apply a “Do Not Disturb” sticker.

c) [DC Power System]

i. Install the powder-coated 3” pipe to the Battery/Radio Enclosure concrete pad. This pipe holds the solar panels and radio antenna as described in Appendices B.4 and B.7.

ii. Mount the solar panel(s) to the pipe. Point the solar array due south (within +/- 3 degrees) with an angle of [latitude + 15] degrees up from horizontal (see figure below).

iii. Install and secure ½” Electriflex Type-LA conduit from the solar panel junction box(es) to the battery/radio enclosure. Secure conduit to the pipe mounts using outdoor UV-resistant zip-ties at a minimum of 18” intervals. Use ½” conduit to connect solar panel junction boxes if more than one solar panel is called for.

iv. Dig a 6-12” deep trench in as straight a line as possible between the two enclosures. Install 1.5” Electriflex Type-LA conduit in the trench.

v. Install conduit connectors and conduit to the outside of the box. All conduit connections to the enclosures shall be made at least 3” above grade (in the Instrument Enclosure, that usually means the connection is just below the lid). Backfill the trench with native soil and compact with feet or a tamping tool.

vi. Run 2-conductor, cable through the conduit between the Battery/Radio Enclosure and the Instrument Enclosure. The cable should be long enough to leave 6’ extra in both enclosures. Coil the ends and tape up the cut ends using Super 33+ electrical tape to protect the ends.

vii. Install Nixalite bird deterrent spike strip to the top of the top-most solar panel.

viii. Clean glass on solar panel(s).

ix. Install other electrical components and make electrical connections as per Appendix B.5. Standard spade stud size is #6.

x. Some sites will require an additional conduit and trench of up to 20ft to a pre-existing enclosure. Dig a 6-12” deep trench in as straight a line as possible between the two enclosures. Install 1.5” Electriflex Type-LA conduit in the trench. Leave a pull-line inside this conduit and seal it temporarily closed with tape.

d) [Grounding System]

i. Install bus bars in both the Battery/Radio Enclosure and in the instrument enclosure as specified in the Grounding System Detail diagram from Appendix B.6.

ii. Dig a minimum 12” deep trench around battery/radio enclosure foundation (may use space created when removing concrete forms). Install a 2AWG tinned copper ground wire ring around the enclosure at least 6” from the concrete foundation. Exothermically weld both ends to the ground rod. Backfill trench with native soil and compact.

iii. Drive an 8-foot, 5/8” ground rod into the ground within 2 feet of the battery/radio enclosure and exothermically weld it to the ground ring. If the ground rod cannot be driven vertically, it can be driven in at an angle of no more than 45 deg. from vertical. DO NOT CUT ground rod. If ground rod cannot be driven in completely, drive ground rod to refusal, then dig a 12” deep trench adjacent to it and bend the ground rod into an “L” and place the horizontal section in the trench. Then, exothermically weld the horizontal end of the ground rod to the ground ring.

iv. Install other grounding components and make electrical connections as per Appendix B.6. All ground wires shall have a green insulating jacket (except for ground ring).

e) [Telemetry System]

i. Antenna mounting:

1. For yagi-style antennas, with azimuth between 276 and 84 (northern semicircle):

a. Install a 3” to 1.5” pipe reducer to the top of the threaded solar pipe.

b. Install a 2ft long pipe (1.5” galvanized) to the pipe reducer. Tighten with a pipe wrench. Add a 1.5” fence pipe cap to the top of the pipe.

c. Mount antenna to the top of the pipe mount, horizontally polarized. Ensure that no antenna element is directly above the solar panel(s).

d. Align the antenna to the listed azimuth (Appendix A.1). Do not overtighten the stainless steel U-bolts.

2. For yagi-style antennas, with azimuth between 85 and 275 (southern semicircle):

a. Install an offset antenna mount to the solar pipe (see Appendix B.7).

b. For 900MHz-style antennas, install a pipe (1.5” x 3’ galvanized steel pipe) to the end of the offset mount. Make sure the pipe extends to at least 1ft above the top of the solar pipe.

c. For 165MHz-style antennas, the solar array will have to be installed in a higher position than normal and above the antenna. A 9ft tall solar/antenna pipe will be required. Install the solar array such that the bottom of the lowest solar panel is no lower than 7.5ft above ground level. This may require the addition of a pipe extension. Install two pipe standoff brackets to the solar/antenna pipe at a level such that the 165MHz yagi will have at least 18” separation to the solar array and about 6’ above ground level. Space the brackets a minimum of 18” apart and mount a 1.5” x 2’ galvanized steel pipe to the ends of the brackets to hold the antenna mount. See Appendix B.7.

d. For 900MHz-style antennas, mount the antenna to the top of the 1.5” pipe mount, horizontally polarized. Ensure that no antenna element is directly above the solar panel(s). For 165MHz-style antennas, mount the antenna between the two brackets.

e. Align the antenna to the listed azimuth (Appendix A.1). Do not overtighten the stainless steel U-bolts.

f. Add a 3” fence pipe cap to the top of the solar pipe.

3. For cellular antennas:

a. Install a 3” to 1.5” pipe reducer to the top of the threaded solar pipe.

b. Install a 2ft long pipe (1.5” galvanized) to the pipe reducer. Tighten with a pipe wrench

c. Mount a right-angle bracket to the top of the 1.5” pipe. Face the bracket away from the solar panel(s).

d. Mount the antennas to the angle brackets.

e. Add a 1.5” fence pipe cap to the top of the pipe.

ii. Install 1” Electriflex Type-LA conduit to protect the coax. One end should terminate at a point 1ft below the antenna and the other on the side of the battery box. Secure conduit to the solar pipe and mounts using heavy-duty, outdoor UV-resistant zip-ties at a minimum of 18” intervals.

iii. Mount an appropriate frequency (DC-6Ghz) surge protection device (SPD) to the main bus bar inside the battery box.

iv. Run LMR400 coaxial cable in the conduit and attach one end to the antenna connector and one end to the SPD.

v. Seal the antenna/coax connection with this method: first layer, starting on the end with the connector, tightly apply 3M/Scotch Super 33+ electrical tape in a continuous wrap to at least 3 inches back onto the cable jacket; second layer, starting on the end with the connector, tightly apply 3M Butyl Mastic Tape 2212 or Scotch Rubber Mastic Tape 2228 in a continuous wrap to at least 2 inches back onto the jacket; top layer, starting on the end with the connector, tightly apply 3M/Scotch Super 33+ electrical tape in a continuous wrap to completely cover the second layer.

vi. Apply a thick plug of clear GE SiliconII caulking to the open end of the 1” conduit near the antenna such that is seals moisture out of the conduit.

vii. Run CAT5e or CAT6 Ethernet cable with molded connectors through the 1.5” conduit between the Battery/Radio Enclosure and the Instrument Enclosure. The cable should be long enough to leave 6’ extra in both enclosures. Coil the ends and tape up the molded connectors using Super 33+ electrical tape to protect the connectors.

f) [Drainage System]

i. For Battery/Radio Enclosure:

1. Grade soil away from the enclosure

ii. For Instrument Enclosure:

1. Install a perforated 3” drainage pipe around the enclosure below grade as illustrated in Appendix B.8. Wrap with a soil cloth.

2. Connect ends with a wye. Install non-perforated 3” drain pipe in a trench from the wye on a downward grade out to “daylight”. Cap end of drain pipe with a perforated end cap to keep critters out.

3. Backfill trenches around all drain pipe with ¾” crush drain rock. Fill to a level to completely cover drain pipe and up to grade. Cover the drain rock with soil filter cloth.

4. Backfill native soil around the enclosure to a level about 4” below the bottom of the enclosure lid. Ensure that the backfill completely covers the drainage system and also grades away from the enclosure. Compact the backfill soil with feet or a tamping tool.

3) Finish, Clean Up, and Documentation

a) In a few cases a fence may need to be installed around the Battery/Radio Enclosure and solar panels to keep livestock out. See Appendix A.1, Special Considerations, for any sites where a fence is required. The 4-sided fence will consist of:

i) 4 pressure-treated 6”x6” posts, 1 in each of the 4 corners, sunk a minimum of 2.5’ deep.

ii) 3 12’L x 64”H powder-coated steel fence panels with appropriate hardware to attach to the fence posts.

iii) 1 12’L x 52”H powder-coated steel gate panel with appropriate hardware such that it can swing open (outward) to at least 45deg. and then latched closed (no lock is necessary).

iv) It should be installed so that no fence panel shades the solar array and so that there is enough room for a person to work in front of the enclosure.

b) All construction debris shall be cleaned up and removed from the site.

c) Concrete wash out shall be contained and removed from the site.

d) All disturbed ground shall be graded to match surrounding landscape as best as possible. Break up large dirt clods and avoid piles of rocks.

e) Cut vegetative debris shall be either dispersed (in the case of grasses) or stacked neatly in a manner that does not present a significant eyesore on the landscape.

f) Digital photographs shall be taken during site construction to properly document work completed and so that non-visible (e.g. ground ring) components can be verified as being completed. At least 3 additional photographs shall be taken after completion to document the main infrastructure of the site: the Battery/Radio/Solar system; the Instrument Enclosure; and one that shows the entire site.

4) Acceptance Testing

After the site is installed by the Infrastructure Contractor, the USGS lead will visit each site and use the checklist in Appendix C to determine the completeness of job. If the job is determined to be incomplete, the USGS lead will notify the contractor of specific deficiencies. The contractor will determine a day in which to complete the tasks at the site and complete them in a timely manner.

Appendices List

A. Stations Lists

1. Names, Locations, Details, and Special Considerations – Separate document, “EEW infrastructure MASTER_SITE_LIST v2.xlsx.”

2. Map of Stations Page 12

B. Site Construction Diagrams

1. Site OverviewPage 13
2. Battery/Radio Enclosure Installation DetailPage 14
3. Instrument Enclosure Installation DetailPage 19
4. Solar/Antenna Mount DetailPage 24
5. Power System SchematicPage 25
6. Grounding System SchematicPage 28
7. Telemetry System DetailPage 29
8. Drainage DetailPage 32
9. Foam DetailPage 33
10. Example PhotosPage 35
11. Bill of Materials (BOM); Parts ListPage 39

C. Infrastructure Contractor Checklist Page 42

Appendix A.2 Map of Sites

Appendix B Site Construction Diagrams

Appendix B.10, page 1 of 4 Battery/Radio Enclosure View This is an example of how the various small components inside the Battery/Radio Enclosure get mounted together Note: these pictures are of old designs and are not to be copied exactly.

Appendix B.10, page 2 of 4 Instrument Enclosure View This is an example of how the various small components inside the Instrument Enclosure get mounted together. Note: these pictures are of old designs and are not to be copied exactly.

Appendix B.10, page 3 of 4 Completed Overall Site Examples This is an example of how the overall site should look when completed. Note: these pictures are of old designs and are not to be copied exactly.

Appendix B.10, page 4 of 4 Completed Overall Site Examples This is an example of how the overall site should look when completed. Note: these pictures are of old designs and are not to be copied exactly.

Appendix B.11 Bill of Materials

Specific part numbers in brackets '[ ]'

Item #
Foundations and Drainage
Quantity
1
Concrete form, 2"x6" wood (48"x48" ID) (for Battery/Radio Enclosure)
1
2
Concrete form, 2"x6" wood (36"x48" ID) (for Instrument Enclosure)
1
3
High-early-strength concrete, 60 lbs bags [Quikrete 5000 or equivalent]
36-40
4
Steel reinforcing mesh (30"x42" & 42"x42")
1 ea.
5
1/2"x8" bent rebar or 8" J-bolts (for Instrument Enclosure footings)
4
6
2" Dobies
20-24
7
Battery enclosure/solar mast jig
1
8
1/2"x6" Galvanized bolts for anchors w/ appropriate hardware
6
9
Instrument placement jig
1
10
1/4"-20 x 3" threaded rod, stainless steel (for datalogger)
2
11
1/4"-20 x 3" threaded rod, stainless steel (for Episensor)
1
12
1/4"-20 hex nut, stainless steel
6
13
1/4" standard washer, stainless steel
3
14
3/8"-18 x 4" threaded rod, stainless steel (for L4 bracket)
3
15
3/8"-18 hex nut, stainless steel
12
16
3/8" fender washer, stainless steel
3
17
3/4" Crushed rock
7 cub. ft.
18
3" Perforated drain pipe
25'
19
3" Solid drain pipe
min. 6'
20
3" Y-connector for drain pipe
1
21
3" Slotted end cap for drain pipe
1
22
Drain sleeve for perforated pipe
1
23
Soil fabric to cover crushed rock
50sq. ft.

Grounding System

25
Coax SPD (for 165 & 900MHz & Cell applications) [L-COM AL-NFNFB-6 ]
1
27
Ground Bar Kit ¼” x ~2.5” x ~19.5” [Commscope UGBKIT or similar]
2
28
Threaded Standoff Insulator (provided in above #27 kit otherwise Harger R4150S3)
4
30
Copper-plated Steel Ground Rod 5/8"x8'
1
31
2 AWG Tinned-Copper Ground Wire
25'
32
6 AWG Insulated, Stranded Ground Wire, green jacket
100'
34
1-hole Lug Connector
7
35
2-hole Lug Connector
12
36
1/2” Flexible liquid-tight conduit (for ground wire run to ground rod) [Electroflex LA]
2-10'
37
1/2" Liquid-tight fitting / male adapters [Hubbel H0501]
1
38
Exothermic Weld Kit, w/ proper molds [CAD Weld or equivalent commercial product]
4
39
Antioxidant copper paste
1

Instrument/Battery Enclosures

41
2'x3' Battery/Radio Enclosure
1
42
2'x3' Instrument/Sensor Enclosure
1
43
Custom foam insulation for both enclosures (expanded polystyrene, 1lb)
2 sets
44
1.5” Flexible liquid-tight conduit (for connection between enclosures) [Electroflex LA]
50'–300’
45
1.5" Liquid-tight fitting / male adapters with 45° angle [Hubbel H15041]
2 or 4
46
1” Flexible liquid-tight conduit (for coax) [Electroflex LA]
12'
47
1" Liquid-tight fitting / male adapters [Hubbel H1001]
1
48
1/2” Flexible liquid-tight conduit (for solar) [Electroflex LA]
18'
49
1/2" Liquid-tight fitting / male adapters [Hubbel H0501]
2-4
50
Lock [Masterlock 6125 (keyed to A389)]
4
51
Double-Hinged Hasp [Masterlock 722DPF]
4
52
6/32"x3/8" machine screws and 6/32"nuts, stainless steel (for hasps)
32
53
Fencing, if required:
1 set
54
12'L x 64"H powdercoated steel fence panel [Powder River "Classic" or equiv.]
3
55
12'L x 52"H powdercoated steel gate panel [Powder River "Classic" or equiv.]
1
56
6"x6"x8' pressure-treated wood post
4

Telemetry/DC Power Systems

58
900 MHz Yagi antenna [Kathrein-Scala TY-900]
1
59
165 MHz Yagi antenna
1
60
Cellular Omni Antenna 800-2700 MHz [Laird TRA8063M3PB-001]
1
60a
Cell Omni Mount [LBTB3400 and hose clamp or similar]
1
61
Coaxial cable w/male N-type connectors on both ends [Times LMR 400 or equiv.]
15-20'
62
900MHz yagi antenna standoff:
1 set
63
Hot-dipped Galvanized Unistrut, 24"
2
64
Hot-dipped Galvanized Unistrut, 30"
1
65
3/8" x 3.5"dia. Galvanized U-bolts
2
66
3/8" x 2.5"dia. Galvanized U-bolts
2
67
1.5"dia. x 2' galvanized steel pipe, SCH40, threaded at one end
1
68
3" to 1-1/2" galvanized pipe reducer
1
69
1-1/2" or 3" pipe cap
1
70
Solar/Antenna pipe - 3"x9'
1
71
Universal Antenna Clamp Kit (for 165 MHz antenna facing South) [Valmont B1534]
1
72
100 AH deep cycle marine/RV batteries [SunXtender PVX-1040T]
2-6
73
12 AWG jumper wire, stranded, red and black jackets
4-6' ea.
74
2"x4"x30" wood blocks (for batteries to sit on)
2
75
12 AWG, 2-conductor unshielded tray cable [Belden 9489]
75'
76
Solar Panels - Commercial grade, aluminum frame, 12VDC. See App. A.1 for specs
1-2
77
Solar panel side-of-pole mounting bracket kit (for 1 panel) [Sunwize 007954]
1
78
Solar panel side-of-pole mounting bracket kit (for 2 panels) [Sunwize 007953]
1
79
Bird Spikes (length of solar panels) [Nixalite Model H]
1
80
Bird spikes mounting clips [Nixalite MHRB], 6/32"x1" ss bolts + nuts and washers
8
81
Solar regulator [Morningstar Corp, SS-MPPT-15L]
1
82
6-position terminal strip [Eaton 100-6 Terminal Block]
2
83
3-position terminal strip jumper [Marathon 600RJ-03]
2
84
Ethernet cable, CAT5e or CAT6, w/ connectors (40-75')
1

Miscellaneous

86
1/2" x 1.5" galvanized carriage bolts, washer, lock washer, and nut
4 ea.
87
3/4” wood square 8”x8” (for mounting 81 and 82)
1
88
3/4” wood rectangle 8”x4” (for mounting 82)
1

= USGS Provided

= Depending on site, item may or may not be required or have variable quantities

Appendix C

Infrastructure Contractor Checklist (To be used by USGS personnel following site build) “Notes” provided after each section for missing items, incomplete task explanation, etc.

Battery/Radio Enclosure

Enclosure level

1 ½” conduit connections to enclosures at least 3” above grade

Oriented nominally east-west

Batteries installed, on wood blocks

Top of concrete smooth

Foam installed

Forms removed

Latches and locks in place

Enclosure boltted to concrete

“Do Not Disturb” sticker in place

Conduit to instrument enclosure buried min. 6” deep, backfilled completely, and compacted

No excess holes/water sealed

Notes:

Instrument Enclosure

Enclosure level

L-4 mounting bolts

Enclosure at correct height above grade

Episensor bolt

Top of concrete smooth with no cracks

Datalogger bolts

Top of concrete level

Latches and locks in place

Forms removed

“Do Not Disturb” sticker in place

Foam installed

No excess holes/water sealed

Notes:

Solar/DC Power System

Pipe installed plumb, with proper bolts securing it to battery/radio enclosure

Power cable run through 1 ½” conduit

Solar panels with correct mount

6’ of extra power cable in both enclosures

Bird spike strip installed on top

Power cable coiled up at both ends

Solar array installed facing south

Terminal strip, solar controller, and solar SPD installed

Solar array installed with proper angle

Batteries are connected in parallel and wing nuts tightened

Solar panel(s) glass clean

Battery jumper cable between solar controller and batteries secured

½” conduit installed between solar panel and battery enclosure

Wiring is correct

Conduit secured to pipe with zip ties

Solar array values within specs:

Panels (if more than 1) have junction boxes connected with ½” conduit

Measured volts:

Power cable run between solar array and solar controller, and between panels if more than 1

Measured amps:

Notes:

Grounding System

Bus bars, standoffs in both enclosures

Ground rod no more than 45deg. from vertical and driven in completely

No hard kinks or bends in any wires

For ground rods that can’t be driven completely, alternative trench/bend method is followed

Proper lug connections throughout (one- or two-hole depending on the application)

Ground ring at least 12” deep

Connections to box and pipe have powder coat ground off

Ground ring is exothermically welded to ground rod

Correct gauge wire for each connection, all with green insulating jacket

Exothermic welds are clean and secure

Solar and coaxial cable SPD’s are mechanically connected to ground bar in battery enclosure

Ground wire to solar pole wing bracket

Ground wire runs through the 1 ½” conduit and is connected to each bus bar

Ground wire to solar panel frame (and between frames if more than one panel)

Conduit running to ground bar, and sealed with silicone caulking

Ground wire to bus bar in battery enclosure

Copper paste at all lug connections outside of the enclosures

Ground wires for datalogger and Episensor (1ea) attached to instrument enclosure bus bar, coiled

Notes:

Telemetry System

Antenna mount

Conduit secured to solar pipe with zip ties

Correct antenna used

SPD is correct frequency

Antenna azimuth and polarization:

Coax run through 1” conduit and secured at both ends

Measured azimuth:

Connection of coax to antenna is sealed properly

Polarization:

CAT5e run through the 1 ½” conduit between the 2 enclosures

Conduit with coax run up to 1ft below antenna and the end sealed with silicone caulking

6’ of extra Ethernet cable in both enclosures, coiled up, and taped off

Notes:

Drainage System

For battery/radio enclosure:

Soil graded away from enclosure

For instrument enclosure:

3” perforated drainage pipe around enclosure

Trenches around drain pipe backfilled with ¾” drain rock

Drainage pipe wrapped in soil cloth

Drain rock covered with soil filter cloth

Ends connected with a wye

Native soil is backfilled covering drainage system, and is about 4” below enclosure lid

3” non-perforated drain pipe is trenched, on a downward grade

Backfill grades away from enclosure and is compacted

End has a perforated cap

Notes:

Overall Site

Site clean, no trash due to install

All nuts on brackets and mounts tight

Disturbed ground graded back to natural appearance

Old site equipment removed (if applicable)

Brush properly disposed

Distance between enclosures:

Notes:

Pictures Taken and Supplied

Battery/Radio enclosure excavation showing foundation preparation before concrete pour

Drainage system before native soil burial

Instrument enclosure excavation showing foundation preparation before concrete pour

Conduit trench between the enclosures

Ground ring trench

Overall view of battery/radio enclosure with solar array and antenna

Ground rod(s) and exothermic weld(s) to ground ring

Overall view of instrument enclosure

Drainage system before crush rock burial

Overall view of entire site image2.png image3.png image4.jpg image5.jpg image6.jpg image7.jpg image8.jpg image9.jpg image10.jpg image11.jpg image12.jpg image13.jpg image14.jpg image15.png image16.png image17.png image18.png image19.jpg image20.jpg image21.jpg image22.jpg image23.png image24.png image25.jpg image26.jpg image27.jpg image28.jpeg image29.jpg image30.jpg image31.jpg image32.jpg image1.emf

Solar

Panel(s)

Pipe θ θ θ=Latitude°+15°

Typical 4-ch Freefield Installation.vsdx

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File details come from the government source that posted it.