0191V101-00242-3 cu ft Demineralizer 2020.pdf

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THIS DOCUMENT COMPLIES WITH

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APPLICABLE NAVSEA REQUIREMENTS.

THIS IS A NON DEVIATION DOCUMENT

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Approved for Public Release, Distribution is Unlimited

NUCLEAR ENGINEERING AND PLANNING DEPT. CODE 2300

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LIST OF MATERIALS

CHK APPROVEDDATEDESCRIPTION

REVISION HISTORY

SYM BY DATE DATEPC # QTY DESCRIPTION AND SIZE MATERIAL

MATERIAL

SPECIFICATION

CONFIGURATION

SPECIFICATION

PANEL REMARKS

1 2

2:1 RATIO ELLIPTICAL HEAD,

16" OD, 1/4" THK MIN

304 ASTM A240 42-A SEE GENERAL NOTE M15

2 1

PLATE, 1/4" THK MIN, 20 1/2" X

ABT 51"

304 ASTM A240 42-A

ROLL TO 16" OD

SEE GENERAL NOTE M15

3 1 LAP-JOINT STUB END, 6" NPS 304 ASTM A403 ANSI B16.9 52-C CUT OFF TO 3 1/2" LENGTH

4 1 PIPE, 1" NPS, SCH 40, 32 1/2" LG 304 ASTM A312 ASME B36.10M 48-B, 50-A

5 1 PIPE, 1" NPS, SCH 40, 4" LG 304 ASTM A312 ASME B36.10M 48-B, 50-A

6 1 BACKING FLANGE, 6" NPS 304 ASTM A182 52-C

SIZE TO FIT WITH 6" NPS STUB END

AND BLIND FLANGE HOLE SPACING

7 8 BOLT, 3/4"-10UNC X 3 1/4" LG MONEL QQ-N-281 52-C, 45-C

8 16 WASHER, FLAT, 3/4" 300 SERIES 52-C, 45-C

9 8 NUT, 3/4"-10UNC MONEL QQ-N-281 52-C, 45-C

10 2 PLATE 304 ASTM A240 45-C, 42-A

LIFTING LUGS

SHAPE AND THK AS REQUIRED

SEE GENERAL NOTE M13

11 2 PLATE, 3/8" THK, 3 3/4" OD 304 ASTM A240 50-A

12 2 PLATE, 3/8" THK, 3 3/4" OD 304 ASTM A240 50-A

13 1

SCREEN, 3 1/2" OD, 2 3/4" TALL,

.004" SLOT

STAINLESS

STEEL

48-B, 50-A

INLET RETENTION ELEMENT

SEE GENERAL NOTE M8

14 1

SCREEN, 3 1/2" OD, 2 3/4" TALL,

.004" SLOT

STAINLESS

STEEL

48-B, 50-A

OUTLET RETENTION ELEMENT

SEE GENERAL NOTE M8

15 2 BOLT, 3/8"-16UNC X 4" LG 300 SERIES 50-A

16 2 NUT, 3/8"-16UNC, NYLOCK MONEL QQ-N-281 50-A

17 2 WASHER, FLAT, 3/8" 300 SERIES 50-A

18 1 GASKET, 11" OD, 6 1/8" ID, 1/8" THK BUNA-N 52-A, 52-C SEE GENERAL NOTE M10

19 1 FLANGE, BLIND, 6" NPS, 150# 304 ASTM A182 ASME B16.5 52-C

20 1

HEX HEAD PLUG, SAE STRAIGHT

THREAD , SIZE-20

304 45-C WITH O-RING SEAL

21 4 GASKET, 3 3/4 OD X 3 ID X 1/8 THK

SYNTHETIC

RUBBER

HH-P-151

TY 2 OR 4

50-A

2 PLY CLOTH-INSERTED OIL/WATER

RESISTANT

22 1 LABEL PLATE, .040" THK X 10" X 14" VINYL 52-B

SCOTCHAL 220 VINYL STICKER

USE BOLD BLOCK LETTERS

23 3 LABEL PLATE .05"THK X 1/2" X 2" 300 SERIES

45-C,54-A, 55-A, 53-A

PHOTO-ETCHED FILLED W/BLACK

24 1

COLLAR, 10 3/4" OD X 1/4" THK X

2 1/4" LG

304 ASTM A240 55-B

FABRICATE FROM PIPE

OR FLAT STOCK

25 4 ANGLE, 2" X 2" X 1/4" X 2" LG 304 ASTM A276 55-B

26 2

ADAPTER, SAE STRAIGHT THREAD,

SIZE-12 (MALE) X SIZE-16 (FEMALE)

304 47-A

PARKER NO. 12-16 F50G5,

SEE GENERAL NOTE M16

27 1

ADAPTER, SAE STRAIGHT THREAD,

SIZE-16 (MALE) X SIZE-20 (FEMALE)

304 44-A

PARKER NO. 16-20 F50G5

SEE GENERAL NOTE M16

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GENERAL NOTES

GENERAL NOTES CONTIINUED ON SHEET 4

GENERAL

G1 . THIS DRAWING PROVIDES FABRICATION DETAILS FOR A THREE CUBIC FOOT CAPACITY

DEMINERALIZER. THE DEMINERALIZER IS DESIGNED TO HANDLE WATER AT A MAXIMUM

FLOW RATE OF 10 GALLONS PER MINUTE AND A MAXIMUM TERMPERATURE OF 100

DEGREES FAHRENHEIT. DESIGN PRESSURE IS 150 PSI.

G2 . DEM IN ERAL IZER DES IGN , F ABR ICAT ION AND INSPECT ION SHALL BE IN ACCORDANC E W ITH THE ASME BO I LER AND PRESSURE VES SEL C ODE , S EC T I ON V I I I D IV I S ION 1 , LATEST ED IT ION , EXCEPT AS NOTED ON THI S DRAW ING. THE DEM INERAL IZ ER SHALL

BE C ODE STAMPED W ITH THE CODE “ U” SYMBOL . VES SEL D ES I GN TH I CKNESS

C ORROS ION ALLOWANCE OF 1/ 16” TO BE INCL UDED .

G3 . DEV IAT ION FROM THE REQU IREMENTS OF TH I S DRAW IN G ARE N OT PERM I TTED

W ITHOU T WR ITTEN AU THOR IZAT ION F ROM PUGET SOU ND NAVAL SH IPYARD (PSNS ) .

M ATER IA L

M1 . NO SUBST ITUT ION F OR MATER IAL I N THE DRAWI NG I S AUTHORI ZED W ITHOUT

WR ITTEN AU THOR IZAT ION F ROM PSNS .

M2 . PL ATE W ITH NO . 1 OR F I NER F IN I SH SHALL BE U SED .

M3 . MATER I AL QUANT IT I ES G IV EN ON L I ST OF MATER IALS ARE F OR INF ORMA T I ON ONLY .

THE CONTRACTOR SHALL DETERM I NE AC TUAL QUANT IT I ES REQU IRED .

M4 . WHERE M I L ) SPECS OR STANDARDS ARE NOTED ON TH I S DRAW ING, THE L ATEST

REV I S ION SHALL BE USED UN LESS OTHERW ISE SPEC IF I ED .

M5 . ALL STA INL ESS STEEL P I P ING AND WELDED F I TT I NGS SHALL BE S EAML ESS .

M6 . MATER I ALS FURN I SHED F OR TH I S DRAW ING SHALL BE F REE OF ALL MERC URY

C ON TAM INAT ION DUR ING MAN UFAC TU R ING, TEST ING, AND I N SPEC T I ON. THE

MATER I ALS SHA LL NOT HAVE COME IN D IRECT C ONTA CT W ITH ANY MERCU RY

C ON TA I N ING DEV ICE EMPL OY ING A S INGLE BOUN DARY OF C O NTA I NMENT .

M7 . 2 :1 EL L IPT ICAL HEAD (PC . 1 ) SHALL BE ONE P I ECE SEAM LESS AND F ORMED FROM

PL ATE W ITH A NO . 1 OR F IN ER F I N I SH ON THE INS IDE SURFACE W I TH THE

F OLLOWING D IMENS IONS :

16” O .D .

1 /4” TH IC KNESS (M IN I MU M)

M8 . RETENT I ON ELEMENT S (PC . 13 AND 14 ) ARE TO BE J OHNSON SCREENS “ VEE W IRE”

TYPE AN D SHALL CONF ORM TO THE F OLLOWING SPEC IF ICAT IONS :

D IMENS IONS : 3 .5” O .D . MATER IAL : STA INLES S STEEL

PC 13 : INVERTED W IRE CONSTRUCT ION #63 W I RE , #93 RO D

PC 14 : S TANDARD W IRE C ONSTRUC T ION # 63 W IRE , #93 RO D

SL OT S IZE : . 004”

M9 . F OR RETENT ION EL EMENT INSTA LLAT ION NOTE THE FOL LOWING: THE EL EMENT

W ITH THE SMOOTH OUTER SU RF ACE I S THE OUTLET RETENT ION ELEMENT (PC . 1 4 ) .

THE ELEMENT W ITH THE ROU GH OUTER SURF ACE I S THE INL ET RETENT ION

ELEMEN T (PC . 13 ) .

M1 0 . OPT IONA L GASKET MATER IAL SPEC IF IC AT IONS FOR F LANGE GASKET (PC . 18 ) ARE :

M I L )R )6 85 5 , C LASS 1 , GRADE 70 M I L )G )1 14 9 , TYPE 1 , C LASS 2

M I L )PRF )1 149 , TYPE 1 , CL ASS 2 SAE )AMS )R )685 5 , CL ASS 1 , GRADE 60

M1 1 . WEIGH THE COMPLETED, EMPTY DEM IN ERAL I ZER TO AN ACCURACY OF ±2%.

M1 2 . ALL MATER IAL TEST CERT I F I CAT ION REPORTS (E .G . MANUF ACTURER M I LL TEST REPORTS , PHYS IC AL TEST CERT I F I CATE, META LLURG IC AL TEST REPORTS , ETC . )

F OR A LL START ING MATER IAL OF EACH DEM I NERAL IZER COMPONENT SHALL BE

PROV I DED TO PSNS PR IOR TO SH I PMENT . EAC H TEST CERT IF ICAT ION REPORT

SHAL L BE REF EREN CED TO THE C OMPONENT ON THE DEM I NERAL I ZER . C ERT IF I ED

REPORT REQU I RED .

M1 3 . L I F T ING LUG SHAPE A ND TH ICKN ESS A RE TO BE DES IGN ED TO ACC OMMODATE A M IN IMU M NOMI NAL SHACKLE S IZE OF ½” (E .G . CROSBY S )2 09 SHACK LE ) L UGS SHALL BE DES IGNED FOR A 1 0 :1 F ACTOR OF SAF ETY WHEN L IFTED A T THE MAX IMUM GROSS WE IGHT. USE 6 00

LBS AS GROSS WE IGHT . THE 1 0 :1 DES IGN SHALL BE BASED ON Y I ELD STRENGTH OF

WEAKEST MATER I ALS U SED . LU GS SHALL MEET THE DES IGN AND TEST I NG REQU I REMENTS OF ANS I N14 .6 )19 93 . DOCU MENTAT ION AND ENG INEER ING CALCU LAT IONS REQU I RED AND

MU ST BE APPROV ED BY PSNS PR IOR TO START OF FABR ICAT ION .

M1 4 . LABEL PL ATE (DETA I L 5 2 )B ) SHAL L BE SH IPPED W I TH DEM INERAL IZER , BU T NOT ATTAC HED.

M1 5 . 2 :1 ELL IPT IC AL HEAD (PC .1 ) I S SHOWN WITH A 3” STRA IGHT FLAN GE. I F A D I FF ERENT S I Z E STRA IGHT F LANGE I S USED , C HANGE LENGTH OF PC . 2 TO MA INTA IN OVERA LL L EN GTH OF

DEM INERAL IZER .

M1 6 . ADAPTERS PC . 26 AND PC . 27 ARE MOD IF IED AND INSTAL LED TO PROV I DE INTERN AL THREADS AS SPEC IF I ED IN DESCR IPT I ONS . PC . 26 AL SO PROV IDES FL AT SURFA CES TO WH ICH 1” NPS P I PE CAN BE WEL DED . ADAPTERS ARE TO B E MOD IF I ED PER DETA I L S 4 4 )A AND 47 )A . ALTERNAT IVELY THESE A DAPTERS MAY BE ORDERED FROM A D IF FERENT VENDOR

OR MANUF ACTURED PROV I DED THEY MEET THE DES IGN I NTENT OF TH I S DRAW IN G.

FABR IC AT I ON

F 1 . UNLESS OTHERW ISE IND IC ATED , TOL ERANC ES ARE AS FOLL OWS:

D IMEN S ION S UP TO AND INC LU D I NG 12 ” + 1/16”

D IMEN S ION S OVER 1 2” + 1/8 "

ANGU LAR D IMENS I ONS + 1 DEGREE

DR I LLED HOLE D IAMETERS + 0 .0 30”

F 2 . D IMENS IONS U P TO AND IN CLUD ING 72 INCHES ARE SHOWN IN INCHES AND F RACT IONS .

D IMENS IONS GREATER THAN 72 INC HES ARE SHOWN IN F EET , I NCHES AN D F RAC T IONS .

F 3 . WELD SU RF AC E AND ADJ AC ENT MATER I AL SHALL NOT SNAG AND/ OR TEAR A C LEAN ING

CLOTH WHEN W IPED IN ANY D IRECT ION . SEE GENERAL NOTE F 4 .

F 4 . USE A KAMEN W IP I NG MATER I ALS # 125 100% COTTON SHOP TOWEL OR EQUAL TO CHEC K

FOR SURF AC E AND/ OR WELD F IN I SH PER GENERAL NOTES F3 , W5 , AND W8 .

F 5 . EXTER IOR SU RFA CE F IN I SH OF THE TANK SHA LL BE F REE OF M I LL SCALE AND SURF ACE

DEF EC TS .

F 6 . BREAK AL L SHARP EDGES TO A 1 /3 2” CHAMF ER (M IN I MUM) AND REMOVE AL L BURRS AND

WELD SPLATTER.

F 7 . MECHAN IC AL POL I SH ING I S AC CEPTABLE TO OBTA IN REQU IRED SURF ACE F IN I SH .

F 8 . ALL GR IND ING TOOLS C OM I NG IN CON TAC T W ITH STA INLESS STEEL SHALL BE FOR U SE ON STA IN LESS STEEL ONLY. GR IND ING WHEELS SHAL L BE A LUM INUM OX IDE OR S I L ICON

CARB I DE . BRUSHES SHAL L BE STA IN LESS STEEL W IRE .

F 9 . DEM INERAL IZER SHALL NOT BE CONTAM I NATED BY MERC URY OR MERCU RY COMPOUNDS . S EE

GENERAL NOTE M6 .

F 10 . S IM I L AR CONSTRUCT ION DETA I L S AND WELDS ARE TO BE US ED FOR S IM I LAR I TEMS .

F 11 . REMOVE AN D REPA IR L OCAL P I PE SURF ACE DEF EC TS THAT REDUC E THE P IPE WALL BELOW

THE M IN I MU M ALLOWABLE TH ICKNESS SPEC IF I ED IN THE L I ST OF MATER IAL .

F 12 . CENTER PU NCH MARKS SHALL BE WELD REPA I RED AND GROUND F LU SH PR IOR TO

HYDROSTAT I C TEST ING OF THE COMPONENT.

F 13 . A G .A . L . GAGE WELD F I LL ET GAGE (G .A . L . GAGE CO . , STEVENSV I LL E , M ICH IGAN) OR S IM I L AR F I L L ET WELD GAGE SHA LL BE USED TO VER I F Y PROPER F I L LET WELD S IZE .

F 14 . POS I T ION LABEL PLATES TO CLEAR PHYS ICAL OBSTACL ES . L OC AT ION OF LABEL PLA TES

SHOWN I S APPROX I MATE .

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GENERAL NOTES (CONTINUED FROM SHEET 3)

GENERAL NOTES CONTIINUED ON SHEET 5

PA INT ING

P1 . PA INT SHALL NOT CON TA IN LEAD , C HRO MATES , O R OTHER HEA VY METALS .

P2 . PA INT THE L I FT ING LUGS (PC . 10 ) A S S PEC I F I ED BELO W:

PR IM ER : GREEN, F ORMULA 1 50 , TYPE I I I , M I L )DTL )24441 /20A

TWO COATS (M IN IM UM) : IN TERNA T IO NAL ORAN GE, EN AMEL , S I L I CON E ALKYD, PER M I L )E )24 63 5 , TY )2 , C L )1

P3 . N O DEV IA T ION TO PA INT SCHEDULE I S ALLOWED W ITHO UT PSN S APPROVAL .

WEL DING

W1 . A LL WELD ING (E .G . DEM INERAL IZER HEADS AN D S HELL , P I P IN G PEN ETRAT ION S , A LL WELDED ATTAC HM EN TS TO THE HEADS A ND S HELL ) SHALL BE IN ACC ORDANC E

W ITH ASM E BO ILER AN D PRESS URE VES SEL CO DE, SECT ION V I I I , D IV I S IO N 1 , LA TEST ED IT ION REQU IREM EN TS .

W2 . P IP ING WELDS AND WELDS THAT F ORM THE F LU ID )C ON TA IN ING BOUNDAR IES OF

THE DEM INERAL IZER S HA LL BE FULL PENETRAT ION BUTT WELDS US IN G

C ON SUM ABLE INS ERTS AND AN INERT GAS PURGE . V I SUAL IN SPECT ION S HA LL BE

O N THE F IN AL LAYER ON LY.

W3 . USE LOW C ARBON STA INLESS STEEL F I L LER M ETAL FO R ALL WELD ING PER

GEN ERAL NO TE W1 .

W4 . A LL STRUCTURAL WELD ING SHALL BE IN AC CO RDAN CE W I TH A WS D1 .1 .

W5 . THE IN TER IOR TANK SHELL WELD SURFAC ES ( IN CLUD ING EXTER IO R WELDS ON

IN TERN AL P I PES ) SHALL BE F REE OF WELD SPATTER , SCRATC HES, BURRS , RUST ,

A ND S HALL NO T S NAG AND/O R TEAR A CLEAN ING C LO TH WHEN W IPED IN A NY

D IRECT ION . I N TER IOR WELDS SHALL BE GRO UND FLUS H . EDGES OF WELDS SHALL

BE SM OO THLY BLEN DED W ITH BA SE METAL.

W6 . F OR EXTER IOR WELDS INC LUD IN G DEM IN ERAL IZER SUPPORT , ALL BURRS AND WELD

S PATTER SHALL BE REMOV ED . ALL ROUGH EDGES SHALL BE RO UN DED OR

REMO VED .

W7 . LO NG ITUD INAL SHELL WELDS AS WELL AS C IRC UMFEREN T IAL JO INTS BETWEEN THE

S HELL AND ELL I PT IC AL HEA DS S HA LL BE FULL PEN ETRAT ION W ELDS .

W8 . P IP ING BUTT WELDS SHALL BE FULL PENETRA T IO N AN D SHALL HAVE INTERN AL

S URF ACES THA T ARE SM OO TH AND CREV ICE FREE .

W9 . S EQUENC E THE WELD IN G OF MA TER IALS AS REQU IRED TO M IN IM IZE D I STO RT IO N.

I NSPECT ION

N1 . ALL INS PEC T IO NS F OR DEM INERAL IZER S HELL S HA LL BE IN ACCO RDAN CE W ITH THE REQU IREMENTS O F THE A SME BO I LER AND PRESS URE VES SEL CO DE SECT IO N V I I I , D IV I S ION 1 , LATES T ED IT IO N AND THE F OLLOW ING:

A . V I SUALLY INS PECT THE ROO T AN D CO MPLETED WELDS . V I SUAL IN SPECT IO N

ACC EPTA NC E CR ITER IA I S NO C RAC KS O R INC OM PLETE FUS ION AN D N O UNDERCUT

OR S LAG, WH IC H COULD IN TERF ERE W ITH S UBSEQUENT RAD IO GRAPH IC

INSPEC T IONS .

B . PERF ORM 10 0 PERCENT RAD IOGRAPHY OF ALL C OMPLETED DEM IN ERAL IZ ER SHELL , SHELL TO HEAD , AN D P I P IN G BUTT WELDS . ACC EPTANC E CR ITER IA F OR

RA D IO GRAPH IC INSPECT ION S I S PER ASM E BO I LER AND PRES SURE VES SEL C ODE

SECT ION V I I I , D IV I S ION 1 , LATES T ED IT ION .

C . ALL IN D IC AT IONS DETECTED BY RAD IOGRAPH IC INSPEC T ION SHALL BE C ORREC TED , REMO VED, O R REPA IRED , AS REQU IRED PER THE AS ME BO I LER AND PRESSURE

VES SEL C ODE. THE F I LM INC REM EN TS C ONTA IN ING THE IND ICAT ION (S ) S HA LL BE RE )RAD IO GRAPHED TO VER I FY ABSENC E OF THE IND ICA T I ON( S ) . I N D IC AT ION S

INC LUDE WELD DEFECTS S UCH AS CRA CKS , LA CK O F PENETRAT ION, F I LM

ART I FAC TS , SURFACE DEFECTS AN D OBJECTS INTERF ER ING W ITH PRO PER F I LM

INTERPRETAT ION .

D . ALL RAD IO GRAPH IC F I LM , IN CLUD IN G F I LM THA T SHO WED D EFEC TS WH ICH WERE REPA IRED , A S HOOT IN G SKETC H, A ND A RA D IO GRAPH REV I EW FO RM , SHALL BE

SUBM ITTED TO PS NS FO R REV I EW BY A P SNS EXAM IN ER PR IOR TO HYDRO STAT IC

TEST IN G OF THE TANK PER GEN ERAL NO TE T2 . ALLOW F OR 10 WO RK IN G DAYS ,

START ING UPO N RECE IPT OF F I LM BY PSNS REPRESENTAT IVE , FO R PS NS EXAM INER

TO REV I EW RA D IO GRAPH IC F ILM .

E . ALL DEFECTS OR SUSPECTED DEF ECTS IDENT I F I ED BY THE PSN S EXAM INER S HALL B E

REPA IRED A ND RE )RAD IOGRAPHED AND THE F I LM OF THE REPA IRED AREAS S HALL BE

RE )REV I EWED BY THE PSN S EXA M INER PR IOR TO HYDROS TAT ICALLY TEST ING THE

TA NK .

F . ALL RAD IO GRAPHS DETERM INED BY THE PSN S TES T EXAM INER, TO N OT M EET

TEC HN IQUE REQU IREM EN TS S HALL BE RE )RA D IO GRAPHED.

G . PROV IDE A CO MPLETE SET O F F IN AL RAD IOGRA PH IC F I LM , A SHOO T IN G SKETC H, AND RAD IOGRAPH REV I EW FORMS OF ALL WELD JO IN TS TO PSNS F OR BASEL INE

H I S TOR ICAL INF ORMAT ION .

N2 . WELDS THAT CAN NOT BE RAD IO GRAPH ICA LLY IN SPEC TED DUE TO INTERFEREN CES OR

JO INT DES IGN SHALL BE L IQU ID PENETRANT INSPEC TED PER ASM E BO I LER AND

PRESSURE VESS EL CODE SECT ION V I I I , D IV I S ION 1 , LA TEST ED IT ION . OBTA IN PSN S APPRO VAL PR IOR TO PERF ORM IN G L IQU ID PENETRAN T IN SPEC T IO N. CERT I F I ED REPORT

REQU IRED .

N3 . L IQU ID PEN ETRAN T INS PECT THE W ELDS IDENT I F I ED W ITH A “PT” S YM BOL PER AS ME BO I LER AN D PRESSURE VESSEL CO DE S EC T IO N V I I I , D IV I S ION 1 , LATES T ED IT ION.

CERT I F I ED REPO RT REQU IRED .

N4 . WHEN TH I S N OTE I S REF ERENC ED , V I S UA LLY IN SPECT THE WELD PER NA VSEA TEC HN IC AL PUBL ICAT ION (TP ) T9 074 )A S )G IB )0 10/ 27 1 W I TH ACCEPTAN CE CR ITER IA PER

M I L ) STD )20 35 , C LASS 3 . C ERT I F I ED REPORT REQU IRED .

N5 . WHEN TH I S N OTE I S REF ERENC ED , L IQU ID PEN ETRAN T INS PECT THE WELD PER NA VSEA TP T907 4 )AS )G IB )010/271 W ITH AC CEPTANC E C R ITER IA PER M I L ) STD )2 03 5 , CLA SS 1 .

CERT I F I ED REPO RT REQU IRED .

N6 . WHEN TH I S N OTE I S REF ERENC ED , L IQU ID PEN ETRAN T INS PECT THE WRO UGHT MATER IAL PER NA VSEA TP T90 74 )AS )G IB ) 01 0/2 71 W ITH A CCEPTAN CE C R ITER IA PER

M I L ) STD )20 35 . CERT I F I ED REPORT REQU IRED .

N7 . PS NS RES ERVES THE R IGHT TO IN SPECT THE DEM IN ERAL IZ ER AT AN YT IM E DUR IN G F ABR ICA T IO N AT THE IR OPT IO N. A M IN IMUM OF TWO WORK ING DAYS NOT ICE W ILL BE G IV EN TO THE CO NTRACTO R FO R UNPLANNED V I S I T S BY A PSNS REPRES EN TAT IVE .

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GENERAL NOTES (CONTINUED FROM SHEET 4)

T EST ING

T 1 . ALL L IFT ING LUGS SHALL MEET THE REQU IREMENTS OF ANS I N14 .6 )1993 . TH IS

REQU IRES A DROP WEIGHT TEST PER ASTM E 2 08 OR A CHARPY IMPACT TEST PER

ASTM)A )370 A S SPEC IF I F ED IN PARAGRAPH 4 .2 .6 OF ANS I N14 .6 )1993 . THE

ANT IC IPATED MIN IMUM SERV IC E TEMPERATU RE FOR L IFT ING THE D EM INERAL IZER I S

2 0 DEGREES FAHREN HE IT . THEREFORE , T HE N I L DU CT IL ITY TRANS IT ION

TEMPERATU RE SHALL BE A M IN IMUM OF )20 DEGREES FAHRENHE IT . CERT IF I ED

REPORT REQU IRED AND I S TO BE APPROVED BY PSNS PR IOR TO START ING

FABR ICAT ION . THE EXCEPT ION PROV IDED IN U HA )51 (D ) (1 ) BY ASME BO I LER AND

PRESSURE VESSEL CODE FO R PC 10 MATER IAL ( 304 STA INLESS STEEL ) I S NOT

AU THOR IZED TO BE INVOK ED.

T2 . HYD ROSTAT ICALLY TEST THE DEM INERAL IZER AND F I TT INGS PER BPVC STAND ARD S

FOR 30 M INUTES US ING POTAB LE WATER THAT HAS B EEN THROUGH AN 8 0 M ICRON

OR F INER F I LTER . NO LEAKAGE O R PERMANEN T D EFORMAT ION I S ALLOWED . I F

DEFECTS ARE NOTED DU R ING TEST , REPA IR A S REQU IRED AND REPERFORM

HYD ROSTAT IC TEST . CERT I F I ED REPORT REQU IRED .

T3 . AF TER SAT I SFACTORY HYDROSTAT IC TEST OF D EM INERAL IZER, THE DEM INERAL I ZER

SHALL BE D R I ED AND W IPED CLEAN. INTER IOR SURFAC ES AND P IP ING SHALL B E

FREE OF ALL SCALE , F LU X , GREASE , PRESERVAT IVE , O I L , D I RT, F I L IN GS , AND

OTHER F ORE IGN OR LOOSE MATER IAL . L IGHT RUST , SCALE , TARN I SH, OR OTHER

AD HERENT F I LMS I S AC CEPTABLE . ACC EPTABLE RU ST OR SC ALE MUST BE ADHEREN T

AND SHALL NOT EAS ILY F LAKE OFF FROM THE SURFACE. L IGHT DU ST I S

AC CEPTABLE .

T4 . WEIGH COMPLETED DEM INERAL IZER , I NCLU D ING INTERN AL P IP ING AND OTHER

M I SCELLANOUS COMPONENTS AS SOC IATED W ITH THE TANK . CERT IF I ED REPORT

REQU IRED .

T5 . PERFORM A LOAD TEST OF THE L IF T IN G LUGS (PC . 10 )

A . ALL L IFT ING LU GS SHALL BE PULL TESTED AS AN AS SEMBL Y W ITH EACH LUG

RECE IV ING AN APPROX IMATELY EQ UAL LOAD IN G. THE PU LL TEST TOTAL

PULL ING FORCE SHALL BE 150% +5% , )0% OF THE GROSS W E IGHT TO BE

ESTAB L I SHED FOR EACH L I FT IN G LU G. USE 6 00 LBS AS TH E GRO SS WE IGHT OF

THE D EM INERAL IZER TANK . IN STRUMENTAT ION MEASU R IN G THE PU LL SHALL

HAVE AN IND ICAT ION RANGE SU CH THAT THE TEST LOAD W IL L BE W ITH IN 50%

TO 90% OF FULL IN STRU MENTAT ION SCALE. TEST SHALL B E HELD FO R A

M IN IMU M OF 10 M IN UTES ( ) 0 , + 2 M INU TES ) . THE M IN IMU M TEST SHACK LE S I Z E

SHALL B E ½” (CROSBY S )2 09 SHACK LE OR EQU AL ) . THE M AX IMUM SL ING

LENGTH FOR TEST ING SHALL B E 1 0 FEET (O R EQU IVALENT PU LL ANGLE ) AND

ALL S L INGS SHALL BE EQU AL I N LEN GTH. DOC UMENTAT ION OF TEST SHACKLE

S I Z E , S L ING LENGTH AND PULL ANGLE I S REQU IRED W ITH CERT IF I ED REPO RT .

B . AFTER PU LL TEST , THE LUGS AND ATTACHMENT WELDS OF THE LUGS TO THE

D EM INERAL I ZER AND THE HEAT AF FECTED ZONE ON THE DEM INERAL IZER

(APPROX IMATELY 1 ” ) SHALL U NDERGO A NON)DESTRU CT IVE TEST . L IQU ID

PENETRANT INSPECT ION SHALL BE IN ACCORANC E W ITH NAV SEA MANU AL T9074 )

AS )G IB )010/271 (D ATED 30 APR I L 1 997 ) W ITH ACCEPTANC E CR ITER IA PER M I L )

STD )2035 A (A ) “ CLASS 1” FOR WELDS AN D HEAT AFFECTED ZONE (B ) “ FORG INS

AND WROUG HT MATE IRALS” FOR THE LU GS THEMSELVES .

C . PR IOR TO TEST IN G, PSNS W I LL REV IEW AND APPROVE THE VENDOR TEST PLAN

AND N DT PROCED URES . ALLOW 10 WORK ING D AYS FOR PSNS REV IEW.

SH IPP ING AND OTH ER INFOR MATION

S1 . CONTACT KATHY OSMANSON AT 36 0 )396 )5169 A M IN IMU M OF 5 WORK ING DAYS

PR IOR TO SH IPMENT .

S 2 . SH IP TO PUGET SOUND NAVAL SH IPYARD & IMF , 1 400 FARR AG UT AVENU E,

BREMERTON, WA 9831 4 )5001 , ATTENT ION: KATHY OSMANS ON, COD E 2380 .2 ,

PHONE 360 )396 )5169

CERT IF ICAT ION AND DOC UMENTAT ION REQU IREMENT S

C1 . C ONTRACTOR SHALL STAMP EACH D EM INERAL I ZER W ITH THE CODE “ U” SYMBOL AS

SPEC IF I ED IN G ENERAL NOTE G2 .

C2 . C ONTRACTOR SHALL PROV ID E THE FOLLOWING WR ITTEN D OCUMENTAT ION FOR EACH

D EM INERAL IZER A M IN IMU M OF 5 WORK ING DAYS PR IOR TO SH I PMENT OF TANKS TO

PSNS , UNLESS OTHERWI SE SPEC IF I ED :

A . DO CUMEN TAT IO N PER U G)1 20 OF THE ASME BO ILER AND PRESSURE VESSEL C OD E, S ECT ION V I I I , D IV I S ION 1 .

B . ACTU AL DEM INERAL I ZER WE IG HT PER GEN ERAL NOTE T4 .

C . CERT I F I ED REPORT FOR SAT I SFACTORY HYD ROSTAT IC TEST OF D EM INERAL IZER

AND ASSOC IATED F I TT INGS PER GENERAL NOTE T2 .

D . CERT I F I ED REPORT FOR LOAD TEST OF THE L I FT ING LUGS PER GENERAL NOTE T5 .

E . CERT I F I ED REPORT FOR VT I NSPECT ION OF L IF T ING LUG S (BEFORE AND AF TER

LOAD TEST ) PER GENERAL NOTE N4 .

F . CERT I F I ED REPORT FOR PT INSPECT ION OF L IF T ING LUG AN D L I F T IN G LUG WELD

(BEFORE AND AFTER LOAD TEST ) PER GENERAL NOTE N5 AND N6 .

G . COMPLETE SET OF F IN AL RAD IOGRAPH IC F I LM , SHOOT ING SK ETCH(S ) ,

RAD IOGRAPH REV IEW FORMS , AND LOCATOR MAP CORRECTED TO SHOW ACTU AL

RAD IOGRAPH IC F I LM SHO TS OF ALL F I LM INCREM ENTS PER GENERAL N OTE N1 .

H. PA INT FORMU LAS AND MATER IAL SAFETY DATA SHEETS (MSD S ) FOR PA INT U SED ON

FRAM E AND L I FT LUGS PER GENERAL NOTE P1 .

I . COMPLETE SET OF TEST C ERT IF ICAT ION REPORTS ON ALL MATER IAL U SED TO

FABR ICATE THE TANK. S EE GENERAL NOTE M12 .

J. CERT I FE ID REPORT FOR MATER IAL TEST ING PER GENEARL N OTE T1 .

K. DO CUMEN TAT IO N OF L I FT ING LUG D ES IGN AND VER IF I CAT ION OF 10 :1 SAFETY

FACTOR PER GENERAL NOTE M13 .

L. THE CON TRACTOR SHALL PROV ID E A D RAWING THAT SPEC IF I ES THE SPEC IF I C

MANUFACTUR ING D ETA I L S OF THE D EM INERAL IZER AND AN ACCURATE L I ST OF THE

MATER IAL S OF CONSTRU CT ION AND QU ANT IT I ES USED .

M. CERT I F I ED REPROT FOR L IQU ID PENETRANT PER GENERAL NOTE N3 .

C peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight peter.j.morgan1 Highlight

DWG. NO.SIZE

C

TITLE

A

C

M-1217

B

C

D

A

B

C

D

3 FT DEMINERALIZER

48 47 46 45 44 43 42 41

48 47 46 45 44 43 42 41

PLAN 45-C

DEMINERALIZER ASSEMBLY

SCALE: 3"=1'-0"

(42-A)

DETAIL 42-C

RETENTION ELEMENT ALIGNMENT

SCALE: 3"=1'-0"

(48-B)

DETAIL 48-B

RETENTION ELEMENT ASSYMBLY

SCALE: 2"=1'-0"

(42-A)

ELEVATION 42-A

DEMINERALIZER ASSEMBLY

SCALE: 2"=1'-0"

(45-C)

SEE DETAIL 42-C4

5LIFTING LUG

SEE GENERAL

NOTE M13

(TYP 2 PLCS)

TYP

L

SEAM, TYP

NOT REQUIRED TO

MEET DIAMETRICAL

CLEARANCE OF

MIL-STD 22

C SEE DETAIL 52-C

1/8TYP 1/8

SEAM

TYP

1/8 1/8

RETENTION ELEMENT

ASSEMBLY

SEE DETAIL 48-B

39 1/4" +0, -1/2"

SEE DETAIL 55-B

20 1/2"

TYP PT

SEE DETAIL 55-A

SEE DETAIL 54-A

42-A

32 1/2" 4

4"

SEE EXPLODED VIEW 50-A

(TYP 2 PLCS)

1 3/4" 1 3/4"

1 3/4"

INLET

SEE DETAIL 47-A

UPPER RETENTION

ELEMENT

OUTLET

SEE DETAIL 47-A

INSIDE DIMENSION

OF PC 3

LOWER RETENTION

ELEMENT

1 5/8" DIA

1"

REMOVE

DETAIL 47-A

INLET/OUTLET CONNECTION

(45-C)

SIZE 12-16

1/8

1/8

4OR

PT

PT

CJP

PT

DETAIL 44-A

SERVICE CONNECTION

(45-C)

SIZE 16-20

2 1/8" DIA

1"

1/8 1/8

PT

PT

REMOVE

2 3/4" 3 1/4"

23 SEE DETAIL 53-A

SERVICE

SEE DETAIL 44-A

SEE

NOTE M.13

DWG. NO.SIZE

C

TITLE

A

C

M-1217

B

C

D

A

B

C

D

3 FT DEMINERALIZER

56 55 54 53 52 51 50 49

56 55 54 53 52 51 50 49

3/4"

1/8"

1/16 1/16

4 5

O 7/16" TYP

O 1 3/8"

O 3 3/4" TYP

O 3" TYP

1/2"

EXPLODED VIEW 50-A

RETENTION ELEMENT

SCALE: 6"=1'-0"

(48-B)

INLET

1/4"1/8"

2"

1/2"

DETAIL 55-A

INLET LABEL PLATE

SCALE: FULL

(45-C)

OUTLET

1/4"1/8"

2"

1/2"

DETAIL 54-A

OUTLET LABEL PLATE

SCALE: FULL

(45-C)

3 CU FT

DEMINERALIZER

DWG. M-####

WT XXX LBS

DETAIL 52-A

GASKET

SCALE: 3"=1'-0"

(52-C)

O 11"

O 6"

O 9 1/2"

O 7/8" TYP

10"

14"

DETAIL 55-C

LABEL PLATE

SEE GENERAL NOTE M14

SCALE: 3"=1'-0"

1" TYP

PT

TYP 8 PLCS

TYP 8 PLCS

TYP 8 PLCS

TYP 8 PLCS

SEE DET 52-A

DETAIL 55-B

BASE SUPPORT

SCALE: 3"=1'-0"

(42-A)

1" TYP

7/8" TYP

DETAIL 52-C

HEAD ASSEMBLY

SCALE: 3"=1'-0"

(18-A)

25 TYP

5/8" DRILL THRU TYP

1/8

1/8 TYP

3/16" TYP

13 OR 14

SERVICE

1/4"1/8"

2"

1/2"

DETAIL 53-A

SERVICE LABEL PLATE

SCALE: FULL

(45-C)