Project Grant 2501927
- This National Science Foundation (NSF) Project Grant award under the Engineering (CFDA 47.041) program provides $343,458 to Brigham Young University (BYU) to conduct research on designing and manufacturing 3D printed metal parts that absorb considerably more vibration compared to existing materials. The research aims to address the limitations of current additive manufacturing metals which have very low vibration damping, thereby restricting the performance of parts used in applications where...
- This Project Grant award for $887,740 from the National Science Foundation's Integrative Activities program (CFDA 47.083) supports the development of a real-time monitoring and structural validation system for continuous fiber printing, an advanced additive manufacturing technique. The key objectives of this 3-year project (8/1/2025 - 7/31/2028) are to: Use modeling techniques to determine how printing defects impact the structural performance of the printed components. Process multi-modal...
- This Project Grant award from the National Science Foundation's (NSF) Engineering program (CFDA 47.041) supports a collaborative research project focused on developing intelligent scan sequence generation to reduce local overheating, distortion, and residual stress in laser powder bed fusion (LPBF) additive manufacturing. The $250,000 award, spanning January 1, 2025 to December 31, 2027, will enable researchers at the University of Pittsburgh to mathematically, numerically, and experimentally...
- This National Science Foundation (NSF) Project Grant award, under the Engineering program (CFDA 47.041), provides $650,000 in funding to Carnegie Mellon University (CMU) from June 1, 2024 to May 31, 2027. The project aims to fully understand the mechanisms controlling shape distortion in additive manufacturing (AM) processes, particularly during the sintering of nano/microparticles. The research involves integrated experimental and theoretical work to identify critical AM process parameters that...
- This federal Project Grant award, valued at $125,000 and provided by the National Science Foundation's Engineering program (CFDA 47.041), aims to develop a real-time, non-destructive method for detecting internal defects in metal parts fabricated through additive manufacturing. The research will focus on using eddy current sensors to identify issues such as hot cracks, lack of fusion zones, and gas-induced porosities during the manufacturing process itself. This will enable instant quality...
- This Project Grant award from the National Science Foundation's (NSF) Integrative Activities program (CFDA 47.083) aims to enhance the manufacturing of durable dissimilar metal joints using an advanced solid-state fabrication technique called Additive Friction Stir Deposition. The $896,186 award, with a project period from July 1, 2025 to June 30, 2028, will be used by Southern University and A&M College, a Historically Black College and University, to systematically investigate how the...
- This Project Grant award of $200,000.00 from the National Science Foundation's (NSF) Engineering program (CFDA 47.041) supports research to enhance the structural robustness of 3D-printed metal parts. The key objectives are to: (1) investigate the impact of manufacturing defects like porosity on mechanical performance, (2) develop strategies for distributing artificial defects, (3) create a novel defect-tolerant design methodology using topology optimization, and (4) validate the methodology...
- This Project Grant award from the National Science Foundation's Engineering program (CFDA 47.041) is funding research at The Leland Stanford Junior University to engineer a transformative new vat polymerization process for advanced manufacturing, named "ICLIP". The key objectives are to develop computer simulation and theory to enable injection of resin through the printed part during the additive manufacturing process, which could result in a two order of magnitude increase in...
- This Project Grant award from the National Science Foundation's (NSF) Mathematical and Physical Sciences program, CFDA 47.049, provides $249,614 to The University of Texas Rio Grande Valley (UTRGV) to develop an innovative technique for creating stronger, more heat- and stress-resistant metals through in-situ gas alloying during 3D printing. The research project is exploring the use of reactive gases like nitrogen and oxygen injected into molten metal during the directed energy deposition 3D...
- The National Science Foundation awarded a $197,643 Project Grant to San Diego State University Research Foundation under the Engineering federal grant program (CFDA 47.041). The grant will fund research from January 2022 through December 2023 to develop techniques for making high-temperature alloyed components by combining additive manufacturing and spark plasma sintering. Specifically, the grant aims to enable greater complexity in component shapes while also predicting microstructures. The...
This Project Grant award, in the amount of $124,948, was provided by the National Science Foundation's (NSF) Engineering program (CFDA 47.041) to San Jose State University Research Foundation. The award aims to develop a novel post-processing method, called vibration-assisted friction stir surfacing (VAFSS), to improve the strength and reliability of 3D-printed metal parts by refining their surface structure and reducing internal defects. The research seeks to establish the relationships between VAFSS parameters, surface layer microstructure, and fatigue strength, using both experimental and simulation approaches. This effort is expected to lead to new predictive models for microstructure and residual stress evolution, potentially enhancing fatigue life by over 60 percent and accelerating the industrial adoption of metal additive manufacturing. The award period is from October 1, 2025 to September 30, 2027.
Mod # | Description | ReasonForModification | Federal Obligation | Date |
|---|---|---|---|---|
| Not listed | $124.9k | 8/5/25 |