Project Grant 2323120
- This $194,897 project grant awarded by the National Science Foundation (NSF) Engineering program (CFDA 47.041) aims to investigate the deformation mechanisms during ultra-precision machining of single crystal materials, such as ceramics used in aerospace, biomedical, and semiconductor applications. By combining precision cutting experiments and computer simulations, the research project seeks to develop predictive models to enhance the productivity and efficiency of ultra-precision machining...
- This $130,000 federal Project Grant award from the National Science Foundation's (NSF) Division of Civil, Mechanical, and Manufacturing Innovation (CMMI) under the Engineering program (CFDA 47.041) supports collaborative research to advance the state-of-the-art in industrial material removal processes for high-temperature refractory metals. The research aims to enhance machining, grinding, and comminution of relatively soft yet challenging-to-cut refractory metals like tantalum and niobium,...
- This three-year, $349,999 National Science Foundation project grant supports research at Case Western Reserve University to develop specific energy-based prognosis models for machining surface integrity through integration of process physics and machine learning. Funded under the NSF Directorate for Engineering's Engineering Grants program (CFDA 47.041), the research aims to foster innovation in engineering by improving prediction of machined surface conditions to enable more efficient...
- This National Science Foundation (NSF) CAREER grant for $755,668, awarded on April 1, 2024, supports research at Oregon State University (OSU) to understand joining mechanisms in dissimilar metal additive manufacturing. The 5-year project focuses on investigating how laser-based additive manufacturing processes like wire-feed and powder-feed directed energy deposition affect the microstructure and joining of different metal alloys. The research aims to enable the fabrication of defect-free,...
- This $291,668 National Science Foundation project grant supports research at Oklahoma State University to advance manufacturing processes for complex optical elements. The research aims to test the hypothesis that material removal mechanisms change at increased cutting velocities when single point diamond machining brittle single crystals such as germanium or silicon. Experiments will explore the effects of higher speeds on cutting mechanics using diamond flycutting, orthogonal cutting with fast...
- This $400,000 Project Grant was awarded by the National Science Foundation (NSF) under the Engineering program (CFDA 47.041) to Oregon State University (OSU). The grant supports fundamental research to develop a new, cost-effective processing method that creates carefully designed patterns of shear bands in metallic glasses. This method aims to enhance the ductility and enable structural control of metallic glasses, broadening their application potential for advanced engineering technologies....
- The National Science Foundation (NSF) has awarded a $155,040 Project Grant under the Engineering (CFDA 47.041) program to the University of Cincinnati to investigate deformation mechanisms during ultra-precision machining of advanced ceramic materials like sapphire and zirconia. The 2-year award, running from March 2025 to February 2027, aims to combine precision cutting experiments and computer simulations to develop predictive models that can enhance the efficiency of manufacturing complex...
- This $224,493 Project Grant award from the National Science Foundation (NSF) Engineering program (CFDA 47.041) supports fundamental research to understand the physical mechanisms of material removal in a novel manufacturing process called magnetically enhanced laser-induced plasma (M-ELIP) micromachining. The research team from Virginia Polytechnic Institute & State University (Virginia Tech) will characterize material removal and defect formation, develop physics-based models to predict...
- The National Science Foundation (NSF) Engineering program (CFDA 47.041) awarded a $659,153 Project Grant to The Ohio State University to conduct research on the reuse and recycling of feedstock in the laser directed energy deposition metal additive manufacturing process. The research aims to reveal how characteristics of reused and recycled feedstock influence melting and solidification, addressing challenges in the qualification and certification of large components, such as hydropower...
- This Project Grant award from the National Science Foundation's (NSF) Engineering program (CFDA 47.041) will fund research to address a fundamental trade-off between control bandwidth and achievable acceleration in precision motion systems for integrated circuit manufacturing equipment. The $607,412 award, spanning July 2025 to June 2030, will support the development of a new mechatronic hardware and control co-design approach to overcome this acceleration-bandwidth limitation and enable...
This National Science Foundation (NSF) Engineering Program grant, awarded to Oregon State University (OSU), supports fundamental research on a novel metal cutting method called constrained cutting. This $630,687 Project Grant, with a period of performance from July 1, 2024, to June 30, 2027, aims to investigate how constraining the chip formation process can improve the efficiency of machining difficult-to-cut materials. The research focuses on analyzing the mechanics, dynamics, and surface integrity effects of constraining the shear deformation zone during cutting. This approach is expected to reduce cutting forces, enhance surface finish, and enable higher material removal rates compared to conventional metal cutting methods. The project involves a partnership with a U.S. cutting tool industry partner to facilitate the transfer of this technology to develop next-generation cutting tools and machining strategies. A sub-award is planned for Michigan State University to contribute to this research. The project also supports the training of graduate and undergraduate students, particularly women and underrepresented minorities, in advanced manufacturing and engineering.
Mod # | Description | ReasonForModification | Federal Obligation | Date |
|---|---|---|---|---|
| Not listed | $630.7k | 1/18/24 |
GrantNumber | Description | Subgrantee | Prime Award | Dollars Obligated | Updated At |
|---|---|---|---|---|---|
S2489AAS | Michigan State University | Project Grant 2323120 | $199.6k | 6/2/25 |